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DTCs.
Excessive fuel consumption
EGR valve stuck open
Inspect the system (see visual inspection). Check for DTCs.
Excessive black smoke EGR valve stuck open
Inspect the system (see visual inspection). Check for DTCs.
Excessive emissions
EGR system not operating
Inspect the system (see visual inspection). Check for DTCs.
Loud 'ticking' noise with engine running
EGR pipes cracked
Closely inspect the pipes for cracks (particularly at the corrugated sections).
Excessive blow-by
Crankcase ventilation system restricted
Inspect the hoses. Check each hose for restriction/blockage by gently blowing through. Check for blockage of the separator.
Engine oil leaks
Crankcase ventilation system restricted
Inspect the hoses. Check each hose for restriction/blockage by gently blowing through. Check for blockage of the separator.
DTC index NOTE:
Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the 5 digits from the scan tool to the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits give extra information read by the manufacturer-approved diagnostic system).
NOTE:
For a full list of powertrain DTCs, Electronic Engine Controls
DTC
Condition
Possible source
Action
P040100 Exhaust gas recirculation (EGR) insufficient flow detected
EGR valve incorrectly EGR pipe blocked Check pipework for restriction. Check the mechanical function of the throttle valve. For EGR actuator and circuit tests, GO to Pinpoint Test G552800p2. |