Figure 12
Remove the timing belt as described under the relevant
heading (operation 541257).
Disconnect the coolant pipes (12) and (13) from the pipe
(11).
Take out the fixing screws and remove the expansion tank
(16), disconnecting the level sensor electrical connection
from this.
Remove the pipe (18) for the oil dipstick from the intake
manifold.
Disconnect the pipes (1) and (17) from the coalescence filter
(2) and detach this from the overhead.
Disconnect the pipe (3) from the fitting.
Remove the electro-injectors (4) as described in “Replacing
electro-injectors” (operation 775010).
Disconnect the electrical connections from: timing sensor (5)
and remove this from the overhead, water temperature
sensors (6) and (7), air pressure and temperature sensor (10),
and glow plugs (15).
Detach the fuel pipe (9) from the hydraulic accumulator (8),
from the high-pressure pump and from the intake manifold.
Disconnect the fuel return pipe (14) from the pressure relief
valve of the hydraulic accumulator (8).
75567
Removal
F1A ENGINE
D
AILY
302
Base - May 2004
CYLINDER HEAD REMOVAL AND REFITTING