Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1356

6A–28

ENGINE MECHANICAL (6VD1 3.2L)

Installation

NOTE: For correct belt installation, the letter on the belt
must be able to be read as viewed from the front of the
vehicle.

014RW005

Legend

(1) Crankshaft Timing Pulley
(2) RH Bank Camshaft Drive Gear Pulley
(3) Water Pump Pulley
(4) Idle Pulley
(5) LH Bank Camshaft Drive Gear Pulley
(6) Tension Pulley
(7) Alignment Mark on Oil Pump.
(8) Alignment Mark on Timing Belt

014RW006

Legend

(1) Timing Belt
(2) Engine Rotation Direction
(3) Cylinder Head Side

1. Install timing belt.

1. Align groove of crankshaft timing pulley (2) with

mark on oil pump (1).
Align the mark on the crankshaft timing pulley (3)
with alignment mark (white dotted line) on the tim-
ing belt (4).
Secure the belt with a double clip or equivalent
clip.

NOTE: When timing marks are aligned, No.2 piston will
be on Top Dead Center.

014RW003

Legend

(1) Alignment Mark on Oil Pump
(2) Groove on Crankshaft Timing Pulley
(3) Alignment Mark on Crankshaft Timing Pulley
(4) Alignment Mark on Timing Belt

6A–29

ENGINE MECHANICAL (6VD1 3.2L)

2. Align the alignment mark on the RH bank

camshaft drive pulley (2) to the alignment mark of
the cylinder head cover RH (3).

3. Align the alignment mark (white line) on the timing

belt (1) with alignment mark on the RH bank
camshaft drive pulley (2) (on the left side as
viewed from the front of the vehicle) and put the
timing belt on the camshaft drive pulley.
Secure the belt with a double clip or equivalent
clip.

014RW00004

Legend

(1) Alignment Mark on Timing Belt (White line).
(2) Alignment Mark on Camshaft Drive Pulley.
(3) Alignemnt Mark on Cylinder Head Cover RH.

4. Align the alignment mark on the LH bank

camshaft drive pulley (2) to the alignment mark of
the cylinder head cover LH (3).

5. Align the alignment mark (white line) on the timing

belt (1) with the alignment mark on the LH bank
camshaft drive pulley (2).
When aligning the timing marks, use a wrench to
turn the camshaft drive pulley, then set the timing
mark between timing belt and camshaft drive
pulley and put the timing belt on the camshaft
drive pulley.
Secure the belt with a double clip or equivalent
clip.

NOTE: It is recommended for easy installation that the
belt be secured with a double clip or equivalent clips after
it is installed to each pulley.

014RW00005

Legend

(1) Alignment Mark on Timing Belt (White line).
(2) Alignment Mark on Camshaft Drive Pulley.
(3) Alignemnt Mark on Cylinder Head Cover LH.

6. Install crankshaft pulley temporarily and tighten

center bolt by hand (do not use a wrench).
Turn the crankshaft pulley clockwise to give some
belt slack between the crankshaft timing pulley
and the RH bank camshaft drive pulley.

2. Install pusher and tighten bolt to the specified torque.

1. Install the pusher while pushing the tension pulley

to the belt.

2. Pull out pin from the pusher.

NOTE: When reusing the pusher, press the pusher with
approximately 100Kg to retract the rod, and insert a pin
(1.4 mm piano wire).

014RW011

6A–30

ENGINE MECHANICAL (6VD1 3.2L)

Legend

(1) Up Side
(2) Down Side
(3) Direction for Installation
(4) Locking Pin

3. Remove double clips or equivalent clips from

timing belt pulleys.
Turn the crankshaft pulley clockwise by two turns.

Torque : 25 N·m (18 lb ft)

3.  Install timing belt cover.

Remove crankshaft pulley that was installed in step
1 item 5.
Tighten bolts to the specified torque.

Torque: 19 N·m (14 lb ft)

020RW004

Legend

(1) Timing Belt Cover RH
(2) Timing Belt Cover LH
(3) Timing Belt Cover Lower

020RW003

Legend

(1) Timing Belt Cover
(2) Rubber Bushing
(3) Sealing Rubber
(4) Cylinder Body

4. Install crankshaft pulley using J-8614-01, hold the

crankshaft pulley and tighten center bolt to the
specified torque.

Torque : 167 N·m (123 lb ft)

5. Install fan pulley bracket and tighten fixing bolts to the

specified torque.

Torque : 22 N·m (16 lb ft)

6. Install power steering pump assembly and tighten to

the specified torque.

Torque : 
M8 bolt : 22 N·m (16 lb ft)
M10 bolt : 46 N·m (34 lb ft)

7. Install cooling fan assembly and tighten bolts/nuts to

the specified torque.

Torque : 22 N·m (16 lb ft) for fan pulley and fan
bracket.

Torque : 7.5 N·m (66.4 lb in) for fan and clutch
assembly.

8. Move drive belt tensioner to loose side using wrench,

then install drive belt to normal position.

850RW001

Legend

(1) Crankshaft Pulley
(2) Cooling Fan Pulley
(3) Tensioner
(4) Generator
(5) Air Conditioner Compressor
(6) Power Steering Oil Pump
(7) Idle Pulley
(8) Drive Belt

9. Install radiator upper fan shroud.

10. Install air cleaner assembly.

6A–31

ENGINE MECHANICAL (6VD1 3.2L)

Camshaft

Removal

1. Disconnect battery ground cable.
2. Remove crankshaft pulley.

D

Refer to removal procedure for Crankshaft Pulley in
this manual.

3. Remove timing belt.

D

Refer to removal procedure for Timing Belt in this
manual.

4. Remove cylinder head cover LH.

D

Refer to removal procedure for Cylinder Head
Cover LH in this manual.

5. Remove cylinder head cover RH.

D

Refer to removal procedure for Cylinder Head
Cover RH in this manual.

6. Remove twenty fixing bolts from inlet and exhaust

camshaft bearing cap on one side bank, then
camshaft bearing cap.

014RW027

7. Remove camshaft assembly.
8. Remove fixing bolt for camshaft drive gear pulley.

9. Remove three fixing bolts from camshaft drive gear

retainer, then camshaft drive gear assembly.

014RW026

Legend

(1) Right Bank
(2) Left Bank
(3) Timing Mark on Retainer