Isuzu N-Series. Manual - part 682

 

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Isuzu N-Series. Manual - part 682

 

 

6E-150    Engine Control System (4HK1) 

P0236 (Flash Code 65)

Circuit Description
The boost pressure sensor is located in the air
induction tubing. The sensor is a transducer that varies
voltage according to changes in the air pressure inside
the air tubing. The engine control module (ECM)
monitors the boost pressure sensor signal for abnormal
values. If the ECM detects that the boost pressure
sensor signal is excessively low, this DTC will set.

Condition for Running the DTC

• DTCs P0107, P0108, P0237, P0238, P1630 and

P1634 are not set.

• The ignition switch is ON.
• The ignition voltage is more than 18 volts.
• The engine is running.
• The fuel injection quantity is higher than a

predetermined value.

Condition for Setting the DTC
Either of following condition is met:

• The ECM detects that the boost pressure is lower

than 78 kPa (11 psi) for 20 seconds when the
engine speed is lower than 900 RPM.

• The ECM detects that the boost pressure is lower

than 82 – 151 kPa (12 – 22 psi) for 20 seconds
when the engine speed is between 1200 – 3000
RPM.

• The ECM detect that the boost pressure is lower

than 100 – 158 kPa (15 – 23 psi) for 20 seconds
when the engine speed is between 3300 – 3600
RPM.

Notice:

• If the barometric pressure (BARO) is lower than

100 kPa (15 psi), a compensated value (100 kPa –
BARO) is added to the above thresholds.

Action Taken When the DTC Sets

• The ECM illuminates the malfunction indicator

lamp (MIL) when the diagnostic runs and fails.

Condition for Clearing the MIL / DTC

• The ECM turns OFF the MIL when the key is

cycled after a current DTC clears.

• A current DTC clears when the diagnostic runs and

does not fail.

• A history DTC clears after 20 consecutive driving

cycles without a fault. Or clear with the Tech 2 or
accelerator pedal operation.

Diagnostic Aid

• Induction air leakage can cause a low boost

pressure condition. A whistling noise may be heard
if a component is allowing air to enter the induction
system. Close the throttle plate, remove the boost
pressure sensor and introduce shop air into the
line. Feel around the air tubing for leaks.

• Check for cracked air tubing that may only open

during certain engine movement conditions.

• Check the turbocharger wastegate valve for a

sticking or stuck open condition.

• Use the Tech 2 to verify the integrity of the boost

pressure sensor signal. Compare the sensor
values under all load conditions for an excessively
low value. Use the Tech 2 data list values for
nominal sensor readings.

• Fuel system problem (low fuel pressure condition)

may set this DTC.

Test Description
The numbers below refer to the step number on the
diagnostic table.
3. A skewed boost pressure sensor value (shifted to a
low pressure) can set this DTC. The Boost Pressure on
the Tech 2 should read near barometric pressure
(BARO) with the key ON and engine OFF.
4. A BARO sensor value (shifted to a higher pressure)
may indicate a wrong boost pressure sensor reading.
The BARO on the Tech 2 should read near surrounding
barometric pressure.

DTC P0236 (Flash Code 65)
Schematic Reference: 
Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views

Step

Action

Value(s)

Yes

No

1

Did you perform the Diagnostic System Check –
Engine Controls?

Go to Step 2

Go to Diagnostic 

System Check – 

Engine Controls

 Engine Control System (4HK1)    6E-151

2

1.

Inspect the following for possible causes of
low boost pressure.

• Air leakage around the boost pressure

sensor or debris in the sensor hole.

• Air leaking around any of the air induction

tubing between the turbocharger and
intake manifold. Check for damaged
components and for loose clamps.

• Turbine shaft binding causing lower

turbocharger shaft spinning speeds.
Refer to the Turbocharger in Engine
Mechanical section for diagnosis.

• Turbocharger wastegate valve for a stuck

open condition. Refer to the
Turbocharger in Engine Mechanical
section for diagnosis.

• Restricted air cleaner element, restricted

or collapsed air tubing between the air
cleaner and the intake throttle.

• Intake throttle plate sticking in the closed

position. Move intake throttle plate rod by
hand to verify smooth operation.

• Oil in the air induction tubing causing an

incorrect boost pressure sensor signal.
When there is adhesion of oil inside of
the tubing, intercooler or turbocharger it
needs to be wiped off.

2.

Repair the condition as necessary.

Did you find and correct the condition?

Go to Step 11

Go to Step 3

3

1.

Install the Tech 2.

2.

Turn ON the ignition, with the engine OFF.

3.

Observe the Boost Pressure and Barometric
Pressure (BARO) with the Tech 2.

Does the Tech 2 indicate that the difference
between the Boost Pressure and BARO is more
than the specified value?

7.0 kPa (1.0 

psi)

Go to Step 4

Go to Diagnostic 

Aids

4

1.

Observe the BARO parameter with the Tech 2.

2.

Compare the BARO value to the range
specified in the altitude vs. barometric
pressure table. Refer to Altitude vs Barometric
Pressure.

Is the BARO parameter within the range specified?

Go to Step 5

Go to Step 6

Step

Action

Value(s)

Yes

No

6E-152    Engine Control System (4HK1) 

5

1.

Turn OFF the ignition.

2.

Disconnect the boost pressure sensor
harness connector.

3.

Inspect for an intermittent and for poor
connections at the boost pressure sensor
harness connector (pins 2 and 3 of J-216
connector).

4.

Disconnect the engine control module (ECM)
harness connector.

5.

Inspect for an intermittent, for poor
connections and corrosion on each boost
pressure sensor circuit at the harness
connector of the ECM (pins 91 and 95 of E-
111 connector).

6.

Test for high resistance on each boost
pressure sensor circuit.

7.

Repair the connection(s) or circuit(s) as
necessary.

Did you find and correct the condition?

Go to Step 11

Go to Step 9

6

1.

Turn OFF the ignition.

2.

Disconnect the BARO sensor harness
connector.

3.

Inspect for an intermittent and for a poor
connection at the BARO sensor harness
connector (pin 1 of B-422 connector).

4.

Repair the connection(s) as necessary.

Did you find and correct the condition?

Go to Step 11

Go to Step 7

7

1.

Turn ON the ignition, with the engine OFF.

2.

Connect a test lamp between the BARO
sensor low reference circuit (pin 1 of B-422
connector) and battery voltage.

Does the test lamp illuminate?

Go to Step 10

Go to Step 8

8

Repair the high resistance in low reference circuit
between the ECM (pin 60 of J-191 connector) and
BARO sensor (pin 1 of B-422 connector).

Did you complete the repair?

Go to Step 11

9

Replace the boost pressure sensor. Refer to Boost
Pressure Sensor Replacement in this section.

Did you complete the replacement?

Go to Step 11

10

Replace the BARO sensor. Refer to Barometric
Pressure (BARO) Sensor Replacement in this
section.

Did you complete the replacement?

Go to Step 11

11

1.

Reconnect all previously disconnected
harness connector(s).

2.

Clear the DTCs with the Tech 2.

3.

Turn OFF the ignition for 30 seconds.

4.

Start the engine.

5.

Operate the vehicle within the Conditions for
Running the DTC.

Did the DTC fail this ignition?

Go to Step 2

Go to Step 12

Step

Action

Value(s)

Yes

No

 Engine Control System (4HK1)    6E-153

12

Observe the DTC Information with the Tech 2.

Are there any DTCs that you have not diagnosed?

Go to Diagnostic 

Trouble Code (DTC) 

List

System OK

Step

Action

Value(s)

Yes

No

 

 

 

 

 

 

 

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