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GENERAL ENGINE MECHANICAL 6A-61 Cylinder Liner Installation 1. Cylinder Liner Installation Using The Special Tool. 1) Use new kerosene or diesel oil to thoroughly clean the cylinder liners and bores. 2) Use compressed air to blow-dry the cylinder lin- er and bore surfaces. Cylinder Liner Installer Notice: 3) Insert the cylinder liner (1) into the cylinder body (2) from the top of the cylinder body. 4) Set the cylinder liner installer (3) to the top of the cylinder liner. Cylinder Liner Installer Notice: 5) Use the bench press to apply a seating force of 500 kg (1,102.5 lb/4,900 N) to the cylinder liner. 6) Apply a force 2,500 kg (5,512.5 lb/24,500 N) to fully seat the cylinder liner. 7) After installing the cylinder liner, measure the cylinder liner projection. 8) After installing the cylinder liner, measure the cylinder liner projection. Reassembly 1. Cylinder Block • Apply a coat of engine oil to the tappet and the cylinder body tappet insert holes. • Locate the position mark applied at disassem- bly (if the tappet is to be reused). • Apply a coat of engine oil to the camshaft and the camshaft bearings. • Install the camshaft to the cylinder body. Take care not to damage the camshaft bear- N6A3201E N6A3202E |