Isuzu N-Series. Manual - part 118

 

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Isuzu N-Series. Manual - part 118

 

 

3A-2 FRONT END ALIGNMENT

GENERAL DESCRIPTION

Camber Angle

The reason why the camber is so important in wheel
alignment is that it affects greatly the tire wear and char-
acteristics. The front wheels of most cars lean slightly ei-
ther inward or outward when seen from the front. This tilt
of the wheel is called the camber. When the center line
of the tire is completely vertical to the road, the tire has
“zero camber”. In the positive camber, the wheels incline
outward at the tops while in the negative camber they in-
cline inward at the tops. Excessive positive camber
causes the outer edge of tire to excessively wear. On
the other hand, excessive negative camber causes the
inner edge of tire to wear.
Improper wheel camber setting will not only cause the
tires’ excessive wear, but also the tire will tend to move
in the direction of the wheel which has a larger camber
angle affecting the car’s straight traveling ability. When
measuring the camber, it is indicated by the angle.

Caster Angle

Caster is the angle between the rearward inclination of
king pin axis and a vertical center line of the wheel when
the car is seen from its side. Like camber, it is also indi-
cated by the angle. Caster angle affects greatly the
straight traveling ability of the car, steering wheel ma-
neuverability, self alignment effort and the returning abil-
ity of the car to the straight ahead position.

Toe-In

When seen from the top of the car, the front edges of the
front wheels are slightly closer each other. The amount
of this slight inward turning is called toe-in and usually
expressed by millimeter.
The toe-in can be calculated with next formula.
Toe-in = B 

− A

Legend

1. Camber angle
2. Kingpin inclination

N3A0082E

Legend

1. Caster angle

N3A0083E

N3A0084E

FRONT END ALIGNMENT 3A-3

ON-VEHICLE SERVICE

Inspection

The points listed below must be checked prior to inspec-
tion front wheel alignment.

• Tire pressure and abnormal wear
• Front hub bearing for axial play
• Ball joint on steering linkage for play
• Operation of shock absorbers
• Tightness of suspension parts
• King pin bearings for play

Toe-in

Inspection

Measurement should be taken with the vehicle on a sur-
face plate.
If a surface plate is not available, toe-in should be
checked with the vehicle parked on a level floor.

1. Set front wheels to its straight ahead position.
2. Align the toe-in gauge with center height of each

wheels at front end.

3. Apply center marks to each wheel, then take mea-

surement of distance A between the center marks
on each wheel.

4. Move the vehicle slowly rearward until center

marks get its rear end position.

5. Take measurement of distance B between the cen-

ter marks at rear end.

The toe-in can be calculated with next formula.
Toe-in = B 

− A

Toe-in

−2 — 2 mm (−0.08 — 0.08 in)

• Rigid Suspension

N3A0010E

N3A0011E

N3A0012E

3A-4 FRONT END ALIGNMENT

• NPS

• Wishbone Suspension

Adjustment

1. Loosen the lock nuts on the tie rod or outer truck

rod ends.

2. Adjust length of the tie rod by turning the connect-

ing rod on outer truck rod.

3. Tighten the lock nuts to specified torque.

Tighten:

• Lock nut to

Rigid suspension, NPS: 113 N

⋅m (11.5 kg⋅m / 183

lb

⋅ft)

Wishbone suspension: 167 N

⋅m (17.0 kg⋅m / 123 lb⋅ft)

• Rigid Suspension

• NPS

N3A0013E

N3A0014E

N3A0015E

N3A0016E

FRONT END ALIGNMENT 3A-5

• Wishbone Suspension

Turning Radius

Inspection

1. Position a suitable piece of wood equivalent in

thickness to the turning radius gauge under each
rear wheel.

2. Position each front wheel on a turning radius

gauge by aligning the tire center line with the cen-
ter of the turning radius gauge.

3. Turn the steering wheel clockwise or counterclock-

wise until the front wheels are locked.

Notice:
Turning the steering wheel with the brake pedal de-
pressed using brake pedal pusher.

Reading of the turning radius gauge directly indicates
the steering angle.

Steering Angle

Adjustment

1. Loosen the lock nuts on the steering knuckle or the

axle case.

2. Adjust projecting height of the stopper bolts.
3. Tighten the lock nuts to specified torque.

Tighten:

• Stopper bolt to

Rigid suspension: 186 N

⋅m (19.0 kg⋅m / 137 lb⋅ft)

NPS: 49 N

⋅m (5.1 kg⋅m / 36 lb⋅ft)

Wishbone suspension: 82 N

⋅m (8.4 kg⋅m / 61 lb⋅ft)

N3A0017E

N3A0018E

Wishbone Suspension Model

(deg.)

Vehicle Model

Outer

Inner

NKR (7.00-15 Tire)

35.0

38.0

Rigid Suspension Model

(deg.)

Vehicle Model

Outer

Inner

NHR

33.0

37.5

NKR (7.00-15 Tire)

29.5

38.5

NKR (7.00-16 Tire)

27.9

35.5

NPR (7.00-16 Tire)

35.0

47.5

NPR, NQR (7.50-16 Tire)

32.7

42.5

NQR (8.25-16 Tire)

30.0

36.5

NPS

29.8

37.5

N3A0018E

 

 

 

 

 

 

 

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