Isuzu Trooper (2000 year). Manual - part 502

SUN ROOF/CONVERTIBLE TOP

8I–1

TROOPER

BODY AND ACCESSORIES

SUN ROOF/CONVERTIBLE TOP

CONTENTS

Service Precaution

8I–1

. . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Glass

8I–2

. . . . . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Glass and Associated Parts

8I–2

. . . . 

Removal

8I–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Deflector

8I–4

. . . . . . . . . . . . . . . . . . . . . . 

Removal

8I–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sunshade

8I–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Disassembled View

8I–4

. . . . . . . . . . . . . . . . . . . . 

Removal

8I–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Frame Complete Assembly

8I–6

. . . . . . 

Sun Roof Frame Complete Assembly
 and Associated Parts

8I–6

. . . . . . . . . . . . . . . . . . 

Removal

8I–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Disassembled View

8I–7

. . . . . . . . . . . . . . . . . . . . 

Disassembly

8I–7

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

8I–8

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Drain Hose (Front Side)

8I–9

. . . . . . . . . 

Sun Roof Drain Hose (Front Side)
 and Associated Parts

8I–9

. . . . . . . . . . . . . . . . . . 

Removal

8I–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Drain Hose (Rear Side)

8I–10

. . . . . . . . . 

Sun Roof Drain Hose (Rear Side)
 and Associated Parts

8I–10

. . . . . . . . . . . . . . . . . . 

Removal

8I–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Switch

8I–11

. . . . . . . . . . . . . . . . . . . . . . . . 

General Description

8I–11

. . . . . . . . . . . . . . . . . . . . . 

Removal

8I–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sun Roof Motor

8I–12

. . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

8I–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

8I–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

8I–13

. . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

8I–2

SUN ROOF/CONVERTIBLE TOP

Sun Roof Glass

Sun Roof Glass and Associated Parts

665RS002

Legend

(1) Sun Roof Weatherstrip
(2) Sun Roof Glass

(3) Decoration Cover
(4) Sun Roof Shim

Removal

1. Open the sun roof and pull the sun roof weatherstrip

out from the roof panel.

2. Disconnect the battery ground cable.
3. Close the sun roof and open the sunshade(1).  Then,

remove the decoration cover fixing screws and
decoration cover(2).

665RS003

SUN ROOF/CONVERTIBLE TOP

8I–3

4. Remove eight sun roof glass fixing screws to remove

the sun roof glass(3).

NOTE: If shims are used between the sun roof set plate
and the glass, note the number of shims used.

665RS004

Installation

To install, follow the removal steps in the reverse order,
noting the following points.

1. Clean the body panel of the weatherstrip fixing

portion.

D

If the protective film(1) of the body panel is peeled, it
cannot be reused.
Install the new protective film around the body
panel(2).

2. Install the new weatherstrip(3).  

D

Always replace with a new one.

D

Be sure to install the sun roof weatherstrip so that
the white marking location(4) of the weatherstrip is
on the front side of the vehicle.

665RW016

3. Temporarily install the glass to the sun roof frame.
4. Open and shut the sun roof four to five times to

position correctly the sun roof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.

5. Insert the original shims between the sun roof set

plate and the glass.

6. Tighten the sun roof glass fixing screws to the

specified torque.

Torque: 10 N·m (87 lb in)

7. After the sun roof glass is installed, check the roof

panel and sun roof glass for vertical install position.
If out of standard, adjust with shim.
For the installation standard, refer to Body Dimension
in Body Structure section.

8. Install the decoration cover.

8I–4

SUN ROOF/CONVERTIBLE TOP

Sun Roof Deflector

Removal

1. Open the sun roof.
2. Remove the fixing screws(2) to remove the sun roof

deflector(1).

665RS006

Installation

To install, follow the removal steps in the reverse order.

Sunshade

Disassembled View

665RS007