Isuzu Trooper (2000 year). Manual - part 475

8F–47

BODY STRUCTURE

6. Remove steering column fixing bolts.

D

Remove 2 fixing bolts.

431RW007

7. Remove brake pedal mounting bracket assembly.

D

Disconnect the 2 brake pedal mounting bracket
assembly fixing nuts, and remove the antitheft
controller.

D

Disconnect the brake pedal link and the brake
switch, and remove the 4 fixing bolts and the nuts
on the bracket.

310RS011

8. Remove steering support bracket assembly.

D

Remove the 2 fixing bolts (upper side) (1) and the 3
fixing nuts (lower side) (2). 

740RW024

9. Remove cross beam assembly.

D

Disconnect the harness clips from the crossbeam
assembly, and remove 2 fixing bolts on both sides
and 2 fixing nuts in the center.

Installation

To install, follow the removal steps in the reverse order.

8F–48

BODY STRUCTURE

Front Door Assembly

Parts Location

630RS001

Legend

(1) Door Check Arm Pin
(2) Front Door Assembly

(3) Door Hinge Assembly
(4) Hinge Bolt
(5) Door Harness Connection

Removal

1. Disconnect the battery ground cable.
2. Remove door check arm pin (1).

630RS002

3. Remove hinge bolt.

D

Align the hinge bolt to the door side hinge and put a
marker on it.

4. Remove door harness connection (2).

D

Pull the door harness grommet out in order to
disconnect the harness connection.

810RS001

5. Remove front door assembly.

Installation

To install, follow the removal steps in the reverse order,
noting the following points:

1. Align the door fitting to the body by referring to Body

Dimensions in this section.

2. Tighten the door hinge bolts to the specified torque.

Torque : 34  N

•

m (25  lb ft)

3. Apply chassis grease to the door check arm pin and

the door hinge moving surface.

8F–49

BODY STRUCTURE

Rear Door Assembly

Parts Location

650RW002

Legend

(1) Door Check Arm Pin
(2) Door Harness Connection

(3) Rear Door Assembly
(4) Hinge Bolt

Removal

1. Disconnect the battery ground cable.
2. Apply a setting mark on the body side hinge.
3. Remove door check arm pin (1).

630RS002

4. Remove hinge bolt.

D

Open the front door and remove the body side hinge
bolts (2).

650RS002

8F–50

BODY STRUCTURE

5. Remove door harness connection (3).

D

Pull the door harness grommet out in order to
disconnect the door harness connection.

810RS002

6. Remove door assembly

Installation

To install, follow the removal steps in the reverse order,
noting the following points.

1. Align the door fitting to the body by refer to Body

Dimensions in this section.

2. Tighten the door hinge bolts to the specified torque.

Torque : 34  N

•

m (25  lb ft)

3. Apply chassis grease to the check arm pin and the

door hinge moving surface.

Door Strikers

Adjustment

632RS001

1. Loosen the striker (1) screws.
2. Tap with a plastic hammer to align.
3. Tighten the striker screws.

Torque : 15  N

•

m (11 lb ft)