Isuzu Trooper (2000 year). Manual - part 420

MANUAL TRANSMISSION

7B–9

225RX001

5. Apply a force of about 113 N (26 lb) to the tip of the

shift fork in the direction of the transmission to engage
the clutch pressure plate and release bearing.

NOTE: A clicking sound is heard when the release
bearing and the tip of the diaphragm spring engage each
other.
Check to see if they are securely engaged by pushing the
tip of the shift fork toward the engine while applying a
force of about 25 N (5.5 lb).  If the shift fork will not move,
then they are securely engaged.

220RS006

6. Install three flywheel under cover.

7B–10 MANUAL TRANSMISSION

7. Install the engine rear mount to the transmission case

and tighten the fixing bolts specified torque.

Torque: 41 N·m (30 lb ft)

8. Install the harness heat protector.
9. Install the right front exhaust pipes and catalytic

converter assembly.

Torque
Exh. pipe to exh. manifold: 67 N·m (49 lb ft)
Exh. pipe flange bolt: 43 N·m (32 lb ft)

10. Connect four oxygen sensor connectors to the

transmission harness.

11. Install the third crossmember to the frame and tighten

the fixing bolts specified torque.

Torque: 50 N·m (37 lb ft)

12. Tighten the engine rear mount nuts specified torque.

Torque: 50 N·m (37 lb ft)

13. Remove the transmission jack.
14. Apply the grease to top hole portion of the shift fork.
15. Install the slave cylinder and tighten the fixing bolts

specified torque.

Torque: 43 N·m (32 lb ft)

Install the clutch dust cover to the clutch housing and
tighten the fixing bolts specified torque.

Torque: 8 N·m (69 lb in)

220RS007

16. Install the slave cylinder heat protector to the slave

cylinder.

17. Install harness heat protector.

225RW006

18. Install four fuel pipe bracket.

MANUAL TRANSMISSION

7B–11

141RW024

19. Install bracket and two transmission harness clamps

to the transmission case.

220RS028

20. Connect the speedometer sensor and 2WD–4WD

actuator harness connector.

225RW007

7B–12 MANUAL TRANSMISSION

21. Connect the backup lamp switch, 4WD indicator

switch, and 1-2 indicator switch harness connectors.

230RW005

22. Install the front propeller shaft and tighten the fixing

bolts and nuts specified torque.

Torque: 63 N·m (46 lb ft)

23. Install the rear propeller shaft and tighten the fixing

bolts and nuts specified torque.

Torque: 63 N·m (46 lb ft)

24. Install transfer protector and tighten the fixing bolts

specified torque.

Torque: 37 N·m (27 lb ft)

25. Install the transmission control lever and transfer

control lever.

26. Install the grommet assembly.
27. Install the front console assembly.
28. Install the gear control lever knob.

235RX001

29. Connect battery ground cable.
30. Install engine hood.