Isuzu Trooper (2000 year). Manual - part 419

MANUAL TRANSMISSION

7B–5

11. Disconnect the speed sensor and 2WD-4WD

actuator harness connectors.

225RW007

12. Disconnect the 4WD indicator harness connector.

220RW006

13. Remove two transmission harness clamps from the

transmission case and bracket .

220RS028

14. Remove four fuel pipe bracket.

7B–6

MANUAL TRANSMISSION

141RW024

15. Remove the heat protector.

225RW006

16. Remove the slave cylinder.

206RW002

MANUAL TRANSMISSION

7B–7

D

Remove the dust cover from the clutch housing.

17. Support the transfer case with a jack.
18. Remove two engine rear mount nuts.

022RT002

19. Remove third crossmember.
20. Disconnect four oxygen sensor connectors from the

transmission harness.

21. Remove the right front exhaust pipe and catalytic

converter assembly.

22. Remove the harness heat protector.
23. Remove two engine rear mount bolts.
24. Remove the rear mount from the transmission.
25. Remove three flywheel under cover.
26. Support the transmission with a transmission jack

and then remove jack from the transfer case side.

220RS001

27. Use the clutch release bearing remover J–39207 to

disconnect the clutch release bearing from the clutch
pressure plate.

220RS002

Release bearing disconnection

1. Pull the shift fork toward the transmission to press

the clutch release bearing against the clutch.

2. Insert the clutch release bearing remover

between the wedge collar and the release
bearing.

3. Turn the remover to separate the release bearing.

7B–8

MANUAL TRANSMISSION

NOTE: Be sure not to insert the remover between the
wedge collar and the clutch.

220RW063

220RW064

220RS004

28. Remove the transmission retaining nuts and bolts.
29. Remove the transmission assembly with transfer

case from the vehicle.

NOTE: Remove the transfer case from the transmission
assembly if the transmission disassembly required.
Refer to Transfer Case in Drive Line/Axle section.

Installation

1. Apply a thin coat of molybdenum disulfide grease to

the top gear shaft spline.

2. Slowly operate the transmission jack until the front of

transmission is aligned with the rear of the engine.
The slope of the engine and the transmission must be
the same.

3. Align the top gear shaft spline with the clutch driven

plate spline.

220RS005

4. Install the transmission to the engine.

Tighten the transmission retaining nuts and bolts.