Isuzu Rodeo UE. Manual - part 527

CLUTCH

7C–31

Slave Cylinder

Disassembled View

206RS002

Legend

(1) Push Rod
(2) Boot

(3) Piston and Piston Cup
(4) Spring
(5) Cylinder Body

Disassembly

1. Disassemble boot (1), push rod (2), piston and piston

cup (3), and spring (4) from cylinder body (5).

Inspection and Repair

Make the necessary adjustments, repairs, and part
replacements if excessive wear or damage is discovered
during inspection.

Cylinder Body

1. Clean the cylinder body.
2. Check the fluid return port for restrictions and clean it

if necessary.

206RS003

7C–32

CLUTCH

Piston and Piston Cup

1. Visually inspect the disassembled piston and piston

cup for excessive wear and damage.

206RS004

Replace the inner parts with new parts if necessary.

2. Measure the clearance between slave cylinder wall

and piston.

206RS005

If the measured value exceeds the specified limit, the
slave cylinder assembly must be replaced.

Standard: 0.07 mm (0.0028 in)
Limit: 0.15 mm (0.0059 in)

Reassembly

To reassemble, follow the disassembly steps in the
reverse order, noting the following points:

Piston Assembly

1. Before installing the parts, apply a thin coat of rubber

grease.

2. Install cup in groove in piston with the lip turned to the

front of cylinder.   Use care so as not to scratch the
cylinder.

206RS006

CLUTCH

7C–33

Main Data and Specifications

General Specifications

Engine

X22SE

6VD1

Type

Dry single plate type with diaphragm spring

Size

240 mm (9.45 in)

260 mm (10.24 in)

Pressure plate

Outside diameter

299 mm (11.77 in)

332 mm (13.07 in)

Clamping force

5488 N (1235 lb)

7208 N (1621 lb)

Spring finger height

37.5 – 39.5 mm (1.476 – 1.555 in)

49.9 – 51.9 mm (1.965 – 2.043 in)

Driven plate

Outside diameter 

×

 inside diameter

240 

×

 160 mm (9.45 

×

 6.30 in)

260 

×

 170 mm (10.24 

×

 6.70 in)

Thickness

Clutch disengaged

8.3 mm (0.327 in)

8.6 mm (0.339 in)

Clutch engaged

8.0 mm (0.315 in)

8.0 mm (0.315 in)

Total friction area

251 

×

 2 cm

@

 (39 

×

 2 in

@

)

304 

×

 2 cm

@

 (47 

×

 2 in

@

)

Clutch control type

Hydraulic

Clutch pedal free play

5 – 15 mm (0.20 – 0.59 in)

Clutch pedal stroke

165.5 –175.5 mm (6.52 – 6.91 in)

Clutch pedal height

178 – 188 mm (7.01 – 7.40 in)

Torque Specifications

X22SE, TREMEC T5R

208RX002

7C–34

CLUTCH

X22SE, MUA

E07RX007

6VD1, MUA

E07RW006