Isuzu Rodeo UE. Manual - part 492

 

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Isuzu Rodeo UE. Manual - part 492

 

 

TRANSMISSION CONTROL SYSTEM (4L30–E)

7A1–87

f

An intermittent or incorrect engine speed signal may
set a DTC P1870.

Test Description

The numbers below refer to the step numbers on the
diagnostic chart:
2. This test checks the indicated range signal to the

actual selected range.  A faulty switch could set a
DTC P1870.

3. This test checks the torque converter for slippage

while in a commanded lockup state.

Range Switch Logic Table

Range

Range Switch Pin

g

Position

A

B

C

P(G)

Park

ON

OFF

OFF

ON

Reverse

ON

ON

OFF

OFF

Neutral

OFF

ON

OFF

ON

D4

OFF

ON

ON

OFF

D3

ON

ON

ON

ON

2

ON

OFF

ON

OFF

L

OFF

OFF

ON

ON

Illegal

OFF

OFF

OFF

OFF

Illegal

OFF

OFF

OFF

ON

DTC P1870 Transmission Component Slipping 

Step

Action

Yes

No

1

Were you sent here from the “Powertrain On–Board Diagnostic
(OBD) System Check”?

Go to Step 2

Go to OBD

System Check

Refer to

Driveability and

Emission in

Engine section

2

1. Install the scan tool.
2. With the engine “off”, turn the ignition switch “on”. 

NOTE: Before clearing DTC(s), use the scan tool to record “Freeze
Frame” and “Failure Records” for reference, as data will be lost
when the “Clear Info” function is used.

3. Record the DTC “Freeze Frame” and “Failure Records”.
4. Apply the brake pedal.
5. Select each transmission range: D1, D2, D3, D4, N, R, and P.

Does each selected transmission range match the scan tool “TR
Switch” display?

Go to Step 3

Go to “Range

Switch Logic

Table”

3

Drive the vehicle in 4th gear while the TCC is engaged.

At any time is the “TCC Slip Speed” greater than 130 rpm for 8
seconds while the TCC is engaged?

Go to System

Diagnosis Charts

Go to Diagnostic

Aids

MANUAL TRANSMISSION

7B–1

RODEO

TRANSMISSION

MANUAL TRANSMISSION MUA 5C (4X2, 4X4) AND 

TREMEC T5R(4X2)

CONTENTS

Service Precaution

7B–2

. . . . . . . . . . . . . . . . . . . . . . 

General Description

7B–2

. . . . . . . . . . . . . . . . . . . . . 

Diagnosis (MUA)

7B–5

. . . . . . . . . . . . . . . . . . . . . . . . 

Diagnosis (TREMEC T5R)

7B–6

. . . . . . . . . . . . . . . . 

Rear Oil Seal (4X2)

7B–7

. . . . . . . . . . . . . . . . . . . . . . 

Disassembled View

7B–7

. . . . . . . . . . . . . . . . . . . . 

Removal

7B–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

7B–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Transmission (MUA)

7B–8

. . . . . . . . . . . . . . . . . . . . . 

Disassembled View

7B–8

. . . . . . . . . . . . . . . . . . . . 

Removal

7B–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

7B–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Transmission (TREMEC T5R)

7B–18

. . . . . . . . . . . . 

Disassembled View

7B–18

. . . . . . . . . . . . . . . . . . . . 

Removal

7B–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

7B–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Transmission Case

7B–25

. . . . . . . . . . . . . . . . . . . . . . 

Major Component (MUA, 4X2)

7B–25

. . . . . . . . . . 

Disassembly

7B–26

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–27

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Transmission Case and Transfer Case

7B–30

. . . . . 

Major Component (MUA, 4X4)

7B–30

. . . . . . . . . . 

Disassembly

7B–31

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–34

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Intermediate Plate with Gear Assembly,
 Detent, Shift Arm, and 
Interlock Pin (MUA)

7B–40

. . . . . . . . . . . . . . . . . . . . . . 

Disassembled View

7B–40

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–41

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7B–42

. . . . . . . . . . . . . . . . . . 

Reassembly

7B–43

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reverse Gear and 5th Gear (MUA)

7B–44

. . . . . . . . 

Disassembled View

7B–44

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–45

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7B–47

. . . . . . . . . . . . . . . . . . 

Reassembly

7B–47

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Top Gear Shaft, Main Gear Shaft, and
 Counter Gear Shaft (MUA)

7B–53

. . . . . . . . . . . . . . . 

Disassmebled View

7B–53

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–54

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7B–55

. . . . . . . . . . . . . . . . . . 

Reassembly

7B–58

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Transmission Case (TREMEC T5R)

7B–64

. . . . . . . 

Disassembled View

7B–64

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–65

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

7B–71

. . . . . . . . . . . . . . . . . . 

Reassembly

7B–76

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Mainshaft (TREMEC T5R)

7B–82

. . . . . . . . . . . . . . . . 

Disassembled View

7B–82

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–82

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–85

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Input Shaft (TREMEC T5R)

7B–87

. . . . . . . . . . . . . . . 

Disassembled View

7B–87

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–87

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–88

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Input Bearing Retainer (TREMEC T5R)

7B–89

. . . . 

Disassembled View

7B–89

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–89

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–89

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Counter Shaft (TREMEC T5R)

7B–90

. . . . . . . . . . . . 

Disassembled View

7B–90

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–90

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–91

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Extension Housing (TREMEC T5R)

7B–92

. . . . . . . . 

Disassembled View

7B–92

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–92

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–93

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Shift Cover (TREMEC T5R)

7B–94

. . . . . . . . . . . . . . 

Disassembled View

7B–94

. . . . . . . . . . . . . . . . . . . . 

Disassembly

7B–94

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Reassembly

7B–95

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Pre-Installation Checks (TREMEC T5R)

7B–98

. . . . 

Main Data and Specifications

7B–100

. . . . . . . . . . . . . 

Special Tools (MUA)

7B–106

. . . . . . . . . . . . . . . . . . . . . 

Special Tools (TREMEC T5R)

7B–108

. . . . . . . . . . . . . 

7B–2

MANUAL TRANSMISSION

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

General Description

MUA5C Transmission

A07RW039

MANUAL TRANSMISSION

7B–3

A07RW040

The MUA5C is a constant mesh transmission,
synchronized in all speeds.  The transmission is designed
for a great reduction of the shift effort and the quietest
possible operation.

Principle parts of the transmission are the integral clutch
housing, intermediate plate, the transfer case, the rear
cover, and the gears.
The transmission control box and transfer control box are
built into the transmission and transfer case.

 

 

 

 

 

 

 

Content   ..  490  491  492  493   ..