Isuzu Rodeo UE. Manual - part 85

TRANSFER CASE

4D–3

Transfer Case (for A/T)

A07RW001

The transfer case is used to provide a means of providing
power flow to the front axle. The transfer case also
provides a means of disconnecting the front axle,
providing better fuel economy and quieter operation when
the vehicle is driven on improved roads where four wheel
drive is not required. In addition, the transfer case
provides an additional gear reduction when placed in low
range, which is useful when difficult off–road conditions
are encountered.
A floor mounted shift lever is used to select the high–low
range. When four wheel drive switch has been turned on,
the four wheel drive indicator light is designed to come on
and the front axle has been engaged.

4D–4

TRANSFER CASE

Transfer Rear Oil Seal

Transfer Rear Oil Seal and Associated Parts

220RS015

Legend

(1) Rear Propeller Shaft

(2) End Nut and Rear Companion Flange
(3) Oil Seal

Removal

1. Disconnect the rear propeller shaft (1) from the

transfer case side.

2. Remove end nut and rear companion flange (2),

using the companion flange holder J–8614–11.

266RW001

3. Use the universal puller to remove the rear

companion flange and O–ring.

4. Remove the oil seal from the transfer case.

Installation

1. Install oil seal and apply engine oil to the oil seal outer

surfaces.

2. Apply the recommended grease (BESCO L2) or

equivalent to the oil seal lip.

3. Use the oil seal installer J–39208 to install the rear

seal (3) to the transfer rear case.

220RS016

TRANSFER CASE

4D–5

4. Install the rear companion flange (2) and O–ring (2).
5. Use the companion flange holder J–8614–11 to install

a new end nut (2) and tighten to the specified torque.

Torque: 167 N·m (123 lb ft)

6. Use the punch J–39209 to stake the end nut at two

spots.

NOTE: Be sure to confirm that there is no crack at the
staked portion of the end nut (2) after staking.

266RS001

266RW002

7. Connect the rear propeller shaft to the transfer case

and tighten to the specified torque.

Torque: 63 N·m 46 (lb ft)

4D–6

TRANSFER CASE

Transfer Case Assembly (A/T)

Transfer Case Assembly (A/T) and Associated Parts

260RW008

Legend

(1) Transfer Control Lever Knob
(2) Lower Cluster Assembly
(3) Rear Console
(4) Center Console
(5) Grommet Assembly and Transfer Control

Lever

(6) Transfer Protector
(7) Fairing Plate
(8) Rear Propeller Shaft
(9) Front Propeller Shaft

(10) Transfer Case Assembly