Isuzu Rodeo UE. Manual - part 77

4C–17

DRIVE SHAFT SYSTEM

8. Install band. Note the setting direction.  After

installation, check that the bellows is free from
distortion.

412RS017

9. Install another bellows and fix band.

10. Install the ball guide with the smaller diameter side

ahead onto the shaft.

11. Install ball retainer.

12. Using snap ring pliers, install the snap ring (1)

securing the ball retainer to the shaft.

412RS013

13. Align the track on the ball (1) retainer with the window

in the cage, and install the six balls into position.

412RS018

14. Pack 150g of the specified grease in DOJ case, then

install drive shaft joint assembly. After reassembly,
move the DOJ longitudinally several times to get to fit.

15. Install the circlip (1) so that open ends are positioned

away from the ball groove.

412RS019

4C–18

DRIVE SHAFT SYSTEM

412RS020

Legend

(1) Outer Case
(2) Circlip
(3) Open Ends

16. Install bellows. Adjust the air pressure within the

bellows by inserting a screwdriver or equivalent, so
that it equals atmospheric pressure.

412RS021

17. Install band. After installation, check that the bellows

is free from distortion.

4C–19

DRIVE SHAFT SYSTEM

Shift On The Fly System

Shift On The Fly System and Associated Parts

412RW031

Legend

(1) Filler Plug
(2) Bolt
(3) Oil Seal
(4) Snap Ring(External)
(5) Inner Shaft Bearing
(6) Snap Ring(Internal)
(7) Inner Shaft

(8) Needle Bearing
(9) Clutch Gear

(10) Sleeve

(11) Housing

(12) Front Axle Drive Shaft(LH side) with Bracket
(13) Bolt
(14) Actuator Assembly
(15) Bolt

Disassembly

1. Remove filler plug and gasket, drain oil.
2. Loosen mounting bracket fitting bolts and remove

front axle drive shaft from front axle case.

3. Remove actuator assembly and draw out actuator

ASM.

4. Remove housing.
5. Remove sleeve.
6. Remove clutch gear.

4C–20

DRIVE SHAFT SYSTEM

7. Remove snap ring from front axle case by using snap

ring pliers.

412RW017

8. Take out inner shaft from front axle case.
9. Remove snap ring from inner shaft by using snap ring

pliers.

412RW016

10. Remove inner shaft bearing.

NOTE: Be careful not to damage the shaft.

412RW015

11. Remove needle bearing from inner shaft by using a

remover J–26941 and sliding hammer J–2619–01.

412RS045

12. Remove oil seal from front axle case.

NOTE: Be careful not to damage the front axle case.