Isuzu KB P190. Manual - part 1441

10-6  CAB 

REAR WINDOW ASSEMBLY 

  

  REMOVAL AND INSTALLATION 

 

 

Removal Steps 

 

1. Interior trim panels/Headlining 

 

2. Rear defogger connector (W/Rear 

defogger) 

▲  3. Rear window 
 

 

Installation Steps 

▲  3. Rear window 
 

2. Rear defogger connector (W/Rear 

defogger) 

 

1. Interior trim panels/Headlining 

 

 

CAB  10-7 

 

Important Operation - Removal 

3.  Rear Window  
Remove the rear window, carefully following the steps listed 
below : 

1) Use a knife to cut through part of the adhesive caulking

material. 

2)  Secure one end of a piece of steel piano wire (0.02 inches

in diameter) to a piece of wood that can serve as a handle.

3)  Use a pair of needle nose pliers to insert the other end of

the piano wire through the adhesive caulking material at the

edge of the rear window. 

4)  Secure the other end of the piano wire to another piece of

wood. 

 

 

 
 

5)  With the aid of an assistant, carefully move the piano wire

with a sawing motion to cut through the adhesive caulking

material around the entire circumference of the rear

window. 

6)  Lift the rear window from the body. 

7) Clean any remaining adhesive caulking material from the

area of the body which holds the rear window. 

8) Use a soft rag and unleaded gasoline to wipe off any 

adhesive remaining on the rear window. 

 

 

Important Operation - Installation 

3.  Rear Window  

1)  Clean the rear window bonding surface. 

2) Use a soft rag and unleaded gasoline to wipe off any

adhesive remaining on the body. 

3)  Install the fastener tape to the body panel flange. 

 

 

4) Apply primer 

1

 Sunster #435-98 or equivalent to the body 

side bonding surface. 

  Apply primer Sunstar #435-40 or equivalent to the rear 

window side bonding surface. 

 

The primer should extend 23 mm (0.91 in.) from the end of 

the rear window. 

10-8  CAB 

 

 

5) Apply the rear window sealing adhesive 

2

. 

  If you are using an air gun, air pressure should be

maintained at 147 – 294 kPa. 

 

After drying the primer completely, apply a sealing adhesive 

(Sunstar #557 or equivalent) along the edge of the rear

window so that the sealing adhesive has a 20 mm (0.79 in.) 

junction at  left corner of the base of the rear window. 

Note: 

Open time (1 min. or more) should be set after application 
of the primer. 

Bonding shall be done within 5 minutes after the sealing 
adhesive has been applied. 

6)  Insert the rear window supports into the panel and then 

push the rear window against the panel to fix it in place. 

Wipe away any adhesive that oozes out around the edges.

7)  Check that the rear window does not leak water. 

 

CAB  10-9 

FRONT DOOR ASSEMBLY 

  

  REMOVAL AND INSTALLATION 

 

  

 

 

This illustration is based on RHD model 

 

 

Removal Steps   

▲  1. Door harness 
▲  2. Check arm screw 
▲  3. Lower hinge bolt 
 

4. Upper hinge bolt 

 

5. Door assembly 

 

 

Installation Steps 

 

5. Door assembly 

 

4. Upper hinge bolt 

▲  3. Lower hinge bolt 
▲  2. Check arm screw 
 

1. Door harness 

 

 

 

 

RUW5A0SH002

101 

 

Important Operations - Removal 

1. Door Harness 

  Remove the harness bracket and disconnect the door 

harness connectors.