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FRONT SUSPENSION 3C-39 Inspection and Repair Make necessary correction or replace parts if wear, Check the following parts: • Knuckle Installation 1. Apply appropriate amount of multipurpose type grease to the new bearing (Approx. 5 g (0.18 oz)) and install needle bearing by using installer 5- 8840-2128-0 and grip 5-8840-0007-0. (4 ×4 Model Only)
(4 ×4 Model Only) 901RW275 2. Apply multipurpose type grease to the thrust washer, and install washer with chamfered side facing knuckle. (4 ×4 Model Only)
3. Use a new oil seal, and apply multipurpose type grease to the area surrounded by the lip (approx. 2 g (0.07 oz)). Then use installer 5-8840-2851-0 (2) and grip 5-8840-0007-0 (1) to install oil seal. After fitting the oil seal to the installer, drive it to the knuckle using a hammer or bench press until the tool front face contacts with the thrust washer. (4 ×4 Model Only)
RTW73CSH000101 4. Install knuckle assembly. 5. Install upper ball joint and tighten the nut to the specified torque, with just enough additional torque to align cotter pin holes. Install new cotter pin. Torque: 98 N ⋅⋅⋅⋅m (10.0 kgf⋅⋅⋅⋅m/72 lb⋅⋅⋅⋅ft) 6. Install lower ball joint and tighten the nut to the specified torque, with just enough additional torque to align cotter pin holes. Install new cotter pin. Torque: 147 N ⋅⋅⋅⋅m (15.0 kgf⋅⋅⋅⋅m/108 lb⋅⋅⋅⋅ft) 7. Install back plate. 8. Install speed sensor harness. 9. Install torsion bar; refer to Torsion Bar in this section. NOTE: Adjust the trim height. Refer to Front End |