PROPELLER SHAFT &
DIFFERENTIAL CARRIER
SECTION
PD
CONTENTS
PREPARATION ................................................................2
Special Service Tools ..................................................2
Commercial Service Tool.............................................4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .....................................................5
NVH Troubleshooting Chart.........................................5
PROPELLER SHAFT ......................................................6
On-vehicle Service.......................................................6
Removal.......................................................................6
Installation....................................................................7
Inspection.....................................................................8
Disassembly.................................................................8
Assembly .....................................................................9
ON-VEHICLE SERVICE/REMOVAL AND
INSTALLATION.............................................................. 11
Front Oil Seal Replacement ...................................... 11
Side Oil Seal Replacement ....................................... 11
Removal.....................................................................12
Installation..................................................................12
FINAL DRIVE.................................................................13
DISASSEMBLY..............................................................14
Pre-inspection ............................................................14
Differential Carrier......................................................14
Differential Case ........................................................16
INSPECTION..................................................................18
Contact Surfaces .......................................................18
Bearing.......................................................................18
ADJUSTMENT ...............................................................19
Differential Case ........................................................19
Side Bearing Preload.................................................20
Pinion Gear Height and Pinion Bearing Preload.......21
Tooth Contact.............................................................26
ASSEMBLY....................................................................27
SERVICE DATA AND SPECIFICATIONS (SDS) ..........31
Propeller Shaft ...........................................................31
Final Drive..................................................................31
GI
MA
EM
LC
EC
FE
AT
FA
RA
BR
ST
RS
BT
HA
EL
IDX