Infiniti G35 (V35). Manual - part 461

 

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Infiniti G35 (V35). Manual - part 461

 

 

TRUNK ROOM TRIM & TRUNK LID FINISHER

EI-39

C

D

E

F

G

H

J

K

L

M

A

B

EI

Installation

Install in the reverse order of removal.

TRUNK LID FINISHER
Removal

1.

Remove clips of trunk lid finisher.

2.

Remove trunk lid emergency handle.

3.

Remove trunk lid finisher.

Installation

Install in the reverse order of removal.

PIIA3578E

EI-40

TRUNK ROOM TRIM & TRUNK LID FINISHER

EM-1

ENGINE MECHANICAL

B  ENGINE

CONTENTS

C

D

E

F

G

H

I

J

K

L

M

SECTION 

A

EM

ENGINE MECHANICAL

PRECAUTIONS .......................................................... 4

Precautions for Battery Service ................................ 4
Precautions Necessary for Steering Wheel Rotation 
After Battery Disconnect  .......................................... 4

OPERATION PROCEDURE  ................................. 4

Precautions for Draining Engine Coolant  ................. 4
Precautions for Disconnecting Fuel Piping  .............. 4
Precautions for Removal and Disassembly  ............. 4
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 5
Precautions for Assembly and Installation  ............... 5
Parts Requiring Angle Tightening ............................. 5
Precautions for Liquid Gasket  .................................. 5

REMOVAL OF LIQUID GASKET SEALING .......... 5
LIQUID GASKET APPLICATION PROCEDURE 

..... 6

PREPARATION ........................................................... 7

Special Service Tools (SST) ..................................... 7
Commercial Service Tools ........................................ 9

NOISE, VIBRATION AND HARSHNESS (NVH) 
TROUBLESHOOTING .............................................. 12

NVH Troubleshooting —Engine Noise  ................... 12
Use the Chart Below to Help You Find the Cause 
of the Symptom.  ..................................................... 13

DRIVE BELTS ........................................................... 14

Checking Drive Belts  .............................................. 14
Tension Adjustment ................................................ 14

ALTERNATOR AND POWER STEERING OIL 
PUMP BELT  ........................................................ 15
A/C COMPRESSOR BELT  ................................. 15

Removal and Installation  ........................................ 15

REMOVAL ........................................................... 15
INSTALLATION ................................................... 15

AIR CLEANER AND AIR DUCT ............................... 16

Components ........................................................... 16
Removal and Installation  ........................................ 16

REMOVAL ........................................................... 16

INSTALLATION ................................................... 16

Changing Air Cleaner Filter  .................................... 17

INSPECTION ...................................................... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17

INTAKE MANIFOLD COLLECTOR  .......................... 18

Components ........................................................... 18
Removal and Installation  ........................................ 18

REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL  ....................... 20
INSTALLATION ................................................... 21

INTAKE MANIFOLD  ................................................. 23

Components ........................................................... 23
Removal and Installation  ........................................ 23

REMOVAL ........................................................... 23
INSPECTION AFTER REMOVAL  ....................... 24
INSTALLATION ................................................... 24

EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 25

Components ........................................................... 25
Removal and Installation  ........................................ 25

REMOVAL ........................................................... 25
INSPECTION AFTER REMOVAL  ....................... 27
INSTALLATION ................................................... 27

OIL PAN AND OIL STRAINER  ................................. 29

Components ........................................................... 29
Removal and Installation  ........................................ 29

REMOVAL ........................................................... 29
INSPECTION AFTER REMOVAL  ....................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 34

IGNITION COIL  ......................................................... 35

Components ........................................................... 35
Removal and Installation  ........................................ 35

REMOVAL ........................................................... 35
INSTALLATION ................................................... 35

SPARK PLUG (PLATINUM-TIPPED TYPE)  ............. 36

EM-2

Components ........................................................... 36
Removal and Installation  ........................................ 36

REMOVAL ........................................................... 36
INSPECTION AFTER REMOVAL ........................ 36
INSTALLATION .................................................... 37

FUEL INJECTOR AND FUEL TUBE  ........................ 38

Components ........................................................... 38
Removal and Installation  ........................................ 38

REMOVAL ........................................................... 38
INSTALLATION .................................................... 40
INSPECTION AFTER INSTALLATION ................ 42

ROCKER COVER  ..................................................... 44

Components ........................................................... 44
Removal and Installation  ........................................ 44

REMOVAL ........................................................... 44
INSTALLATION .................................................... 45

FRONT TIMING CHAIN CASE  ................................. 47

Removal and Installation  ........................................ 47

REMOVAL ........................................................... 47
INSTALLATION .................................................... 51
INSPECTION AFTER INSTALLATION ................ 57

TIMING CHAIN .......................................................... 59

Components (M/T Models)  ..................................... 59
Components (A/T Models) ...................................... 61
Removal and Installation (M/T Models)  .................. 62

REMOVAL ........................................................... 62
INSPECTION AFTER REMOVAL ........................ 69
INSTALLATION .................................................... 70
INSPECTION AFTER INSTALLATION ................ 81

Removal and Installation (A/T Models) ................... 81

REMOVAL ........................................................... 81
INSPECTION AFTER REMOVAL ........................ 88
INSTALLATION .................................................... 89
INSPECTION AFTER INSTALLATION ................ 99

CAMSHAFT ............................................................. 100

Components ......................................................... 100
Removal and Installation  ...................................... 101

REMOVAL ......................................................... 101
INSPECTION AFTER REMOVAL ...................... 102
INSTALLATION .................................................. 105
INSPECTION AFTER INSTALLATION .............. 110

Valve Clearance .....................................................111

INSPECTION ......................................................111
ADJUSTMENT .................................................. 114

OIL SEAL  ................................................................ 116

Removal and Installation of Valve Oil Seal  ........... 116

REMOVAL ......................................................... 116
INSTALLATION .................................................. 116

Removal and Installation of Front Oil Seal  ........... 117

REMOVAL ......................................................... 117
INSTALLATION .................................................. 117

Removal and Installation of Rear Oil Seal  ............ 117

REMOVAL ......................................................... 117
INSTALLATION .................................................. 118

CYLINDER HEAD  ................................................... 119

On-Vehicle Service  ............................................... 119

CHECKING COMPRESSION PRESSURE  ....... 119

Components ......................................................... 120
Removal and Installation  ...................................... 120

REMOVAL ..........................................................120
INSPECTION AFTER REMOVAL ......................121
INSTALLATION ..................................................122
INSPECTION AFTER INSTALLATION  ..............123

Components ..........................................................124
Disassembly and Assembly  ..................................124

DISASSEMBLY ..................................................124
ASSEMBLY ........................................................125

Inspection After Disassembly ................................126

VALVE DIMENSIONS  ........................................126
VALVE GUIDE CLEARANCE  ............................127
VALVE GUIDE REPLACEMENT  .......................127
VALVE SEAT CONTACT ....................................129
VALVE SEAT REPLACEMENT ..........................129
VALVE SPRING SQUARENESS  .......................130
VALVE SPRING DIMENSIONS AND VALVE 
SPRING PRESSURE LOAD ..............................130

ENGINE ASSEMBLY ...............................................131

Components ..........................................................131
Removal and Installation .......................................131

REMOVAL ..........................................................132
INSTALLATION ..................................................134
INSPECTION AFTER INSTALLATION  ..............135

CYLINDER BLOCK  .................................................137

Components ..........................................................137
Disassembly and Assembly  ..................................138

DISASSEMBLY ..................................................138
ASSEMBLY ........................................................143

How to Select Piston and Bearing  ........................150

DESCRIPTION ..................................................150
HOW TO SELECT PISTON  ...............................151
HOW TO SELECT CONNECTING ROD BEAR-
ING .....................................................................151
HOW TO SELECT MAIN BEARING  ..................152

Inspection After Disassembly ................................156

CRANKSHAFT END PLAY  ................................156
CONNECTING ROD SIDE CLEARANCE  .........156
PISTON TO PISTON PIN OIL CLEARANCE .....156
PISTON RING SIDE CLEARANCE  ...................157
PISTON RING END GAP  ..................................157
CONNECTING ROD BEND AND TORSION  .....158
CONNECTING ROD BIG END DIAMETER  ......158
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................159
CYLINDER BLOCK DISTORTION  ....................160
MAIN BEARING HOUSING INNER DIAMETER .160
PISTON TO CYLINDER BORE CLEARANCE  ..160
CRANKSHAFT MAIN JOURNAL DIAMETER  ...162
CRANKSHAFT PIN JOURNAL DIAMETER  ......162
CRANKSHAFT OUT-OF-ROUND AND TAPER .162
CRANKSHAFT RUNOUT  ..................................162
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................163
MAIN BEARING OIL CLEARANCE  ...................163
CRUSH HEIGHT OF MAIN BEARING  ..............164
CRUSH HEIGHT OF CONNECTING ROD 
BEARING ...........................................................164
MAIN BEARING CAP BOLT OUTER DIAMETER .164
CONNECTING ROD BOLT OUTER DIAMETER 

 

 

 

 

 

 

 

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