Content .. 22 23 24

Hyundai H-1 / Grand Starex (2016 year). Instruction - part 24

Maintenance

❈ Never use the urea solution mixture

❈ Pay the great caution not to over-fill

with additives or water. It may allow

the (completely) fulfilled urea solu-

foreign substances to enter the urea

tion tank by force while refilling the

solution tank. If so, it surely applies

urea solution from the refill bottle.

adverse impact on the vehicle per-

The over-filled urea solution tank will

formance, causing various malfunc-

be expanded when it becomes

tions.

frozen and this can cause a serious

❈ Use only the ISO 22241-specified

malfunction of the urea solution tank

urea solution. Any unauthorized

or urea solution system.

urea solution surely applies adverse

❈ Never use the urea solution mixture

impacts on the vehicle performance,

with additives or water. It may allow

causing various malfunctions.

foreign substances to enter the urea

OTQ045023

4. Turn the urea solution tank cap in a

solution tank. If so, it surely applies

clockwise direction to securely close it.

adverse impact on the vehicle per-

Adding the urea solution

formance, causing various malfunc-

To refill the urea solution from the

tions.

To refill the urea solution from the

refill hose

❈ Use only the ISO 22241-specified

refill bottle

1. Press the ignition switch to the OFF

urea solution. Any unauthorized

1. Press the ignition switch to the OFF

position.

urea solution surely applies adverse

position

2. Turn the urea solution tank cap in a

impacts on the vehicle performance,

2. Turn the urea solution tank cap in a

counterclockwise direction to open it.

causing various malfunctions.

counterclockwise direction to open it.

3. Fully insert the refill hose to add the

4. Turn the urea solution tank cap in a

3. Add the ISO

22241-specified urea

ISO

22241-specified urea solution

clockwise direction to securely close it.

solution over 5 liters or above the mark

over 5 liters or above the mark on the

on the urea solution tank.

urea solution tank.

Adding the urea solution: Every approxi-

❈ Pay the great caution not to add the

mately 6,000 km (The urea solution con-

urea solution into the fuel tank. If

sumption is dependent on the road pro-

not, it surely applies adverse impact

file, driving pattern and environmental

on the vehicle performance, causing

condition)

various malfunctions.

❈ It takes some time to update the clus-

ter gauges after the UREA injection.

7 81

Maintenance

(Continued)

WARNING

•

The urea solution system

(i.e.

•

When your cloth is contaminated

•

Do not apply any external impact

urea solution nozzle, urea solu-

with the urea solution, immedi-

on the DPF system. It may dam-

tion pump, and DCU) operates for

ately change your cloth.

age the catalyst, which is

approximately 2 minutes more to

•

When you have an allergic reac-

equipped inside the DPF system.

eliminate the remaining urea

tion to the urea solution, immedi-

•

Do not arbitrarily modify or

solution inside, even after the

ately consult a doctor.

manipulate the DPF system by

ignition switch is pressed to the

•

Do not allow a child to contact

redirecting or lengthen the

OFF position. Before the mainte-

the urea solution.

exhaust pipe. It may adversely

nance service, make sure that the

•

Wipe off any urea solution

impact the DPF system.

urea solution system is com-

spillage with water or cloth. When

•

Avoid contact with the drained

pletely turned OFF.

the urea solution is crystalized,

water from the exhaust pipe. The

•

The poor urea solution or the

wipe it off with the sponge or the

water is slightly acid and harmful

unauthorized liquids may dam-

cloth, which is dampened in the

to skin. If contacted, thoroughly

age the vehicle components,

cold water. When the urea solu-

wash it.

including the DPF system. Any

tion spillage is exposed in the air

•

Any arbitrary manipulation or

unverified additives in the urea

for an extended period of time, it

modification of the DPF system

solution may clog the SCR cata-

is crystalized in white, damaging

may cause a system malfunction.

lyst and cause other malfunc-

the vehicle surface.

The DPF system is controlled by

tions, which require the expen-

•

The urea solution is not the fuel

the complex device.

sive DPF system to be replaced.

additives. Thus, it should not be

•

Wait for the DPF system to cool

•

When the urea solution contacts

injected to the fuel tank.

down before the maintenance

with the eyes or the skin, you

Otherwise, it may damage the

service, as it is hot due to the

should thoroughly wash the con-

engine.

heat generation. Otherwise, it

taminated skin area. .

•

The urea solution is the aqueous

may case a skin burn.

•

When you swallow the urea solu-

solution, which is inflammable,

•

Add only the specified urea solu-

tion, thoroughly rinse your mouth

non-toxic, colorless and odor-

tion, when your vehicle is

and drink a lot of fresh water.Then,

less.

equipped with the urea solution

immediately consult a doctor.

(Continued)

system.

(Continued)

7 82

Maintenance

Storing the urea solution

(Continued)

• It is improper to store the urea solution

• Store the urea solution tank only

in the containers made with the certain

in the well-ventilated locations.

materials (i.e. aluminum, copper, cop-

When the urea solution is

per alloy, non-alloyed still, and galva-

exposed to the hot temperature at

nized steel). The urea solution dis-

approximately 50°C for an extend-

solves the metal materials, severely

ed period of time (i.e. under the

damaging the exhaust purification sys-

direct sunlight), the chemical

tem to be non-repairable.

decomposition may occur, emit-

ting the ammonia vapor.

• Store the urea solution only in the con-

tainers made with the following materi-

als.

(DIN EN 10 088-1-/-2-/-3-specified CR-

Ni steel, Mo-Cr-Ni steel, polypropy-

lene, and polyethylene)

7 83

Maintenance

Urea solution purity

•

The following situations may damage

Liquid such as diesel, gasoline

WARNING

the DPF system.

Specific

and alcohol shall never be used

•

When opening the urea solution

- Fuels or any unauthorized liquids are

ation of

for SCR system. Any fluid other

tank cap at high outside tempera-

the

than recommended urea solu-

tures, ammonia vapors may

added into the urea solution tank.

tandard

tion (conform to ISO22241 or

escape. Ammonia vapors have a

- Additives are mixed in the urea solu-

urea

DIN70070) can damage SCR

pungent smell and primarily

tion.

solution

system hardware and deterio-

cause irritation of the:

- Water is added to dilute the urea

rate vehicle emission.

- Skin

solution.

- Mucous membranes

•

Use only the ISO 22241- or DIN7007O-

- Eyes

specified urea solution. When any unau-

thorized urea solution is added to the

You may experience a burning

tank, we recommend you to contact an

sensation in your eyes, nose and

authorized HYUNDAI dealer.

throat, as well as coughing and

watering of the eyes. Do not

•

When any unauthorized impurities

enter the urea solution tank, it may

inhale ammonia vapors. Do not

occur the following problems.

allow urea solution to come in

direct contact with your skin. It is

- Increased emission

hazardous to your health. Wash

- Malfunction with the DPF system

any affected areas off with plenty

- Engine failure

of clean water. If necessary, con-

Never add the used urea solution, which

sult a doctor.

is drained from the tank (i.e. while main-

•

When handling with urea solution

taining the vehicle). Its purity cannot be

in closed space, ensure good ven-

guaranteed. Always add the new urea

tilation. When the bottle of urea

solution.

solution container is opened, pun-

gent smelling fumes may escape.

(Continued)

7 84

Maintenance

(Continued)

CAUTION

•

Keep urea solution out of reach

•

The time to defrost the urea solu-

•

If defective urea solution or liquid

of children.

tion varies in accordance with

that is not recommended is sup-

•

When urea solution overflows

driving conditions and outside

plied, there may be damage on

into vehicle surface, wash out

temperatures.

the parts of the vehicle such as

vehicle surface with clean water

processing device. If defective

to prohibit corrosion from occur-

fuel is used, foreign objects will

ring.

be accumulated to SCR catalyst

•

When replenishing, be careful

and cause catalyst pushed away

lest the urea solution should

or breaking.

overflow.

After adding the incorrect urea

•

In case the vehicle was parked at

solution, please visit the closest

very low ambient temperature

service center as early as possi-

(below 11 dgree Celcius) for a

ble.

long time, the urea solution will

•

Liquid that are not recommended

be frozen in the urea solution

such as diesel, gasoline, and

tank. With frozen urea, the tank

alcohol shall never be used other

level may not be detected cor-

than the recommended urea solu-

rectly until the urea solution will

tion that satisfy ISO22241 or

be defrosted by activated heater.

DIN70070.

Incorrect urea or diluted urea can

•

If defective urea solution or liquid

increase the freezing point, and

that is not recommended is sup-

thus defrosting may not be prop-

plied, there may be damage on

erly done by the heater which is

the parts of the vehicle such as

activated below certain tempera-

processing device. If defective

tures. This phenomenon may

fuel is used, foreign objects will

cause malfunction of the SCR

be accumulated to SCR catalyst

system which can lead to the pro-

and cause catalyst pushed away

hibition of engine restarting.

or breaking.

(Continued)

7 85

Vehicle identification number (VIN) / 8-2

Vehicle certification label / 8-2

Tire specification and pressure label / 8-3

Engine number / 8-3

Air conditioner compressor label / 8-3

Declaration of conformity / 8-4

Consumer information

Consumer information

VEHICLE IDENTIFICATION NUMBER (VIN)

VEHICLE CERTIFICATION

LABEL

Frame number

VIN label (if equipped)

OTQ087001

OEN086004N

OTQ087002

H010000BTQ

The VIN is also on a plate attached to the

H020000AUN

The vehicle identification number (VIN) is

top of the dashboard. The number on the

The vehicle certification label attachted

the number used in registering your car

plate can easily be seen through the

on the driver’s (or front passenger’s) side

and in all legal matters pertaining to its

windshield from outside.

center pillar gives the vehicle identifica-

ownership, etc.

tion number (VIN).

8 2

Consumer information

TIRE SPECIFICATION AND

ENGINE NUMBER

AIR CONDITIONER

PRESSURE LABEL

COMPRESSOR LABEL

4D56 Diesel engine

B060B01P

A2 2.5 Diesel engine

OTQ087003

OHC081001

H030000AUN

A compressor label informs you the type

The tires supplied on your new vehicle

of compressor your vehicle is equipped

are chosen to provide the best perform-

with such as model, supplier part num-

ance for normal driving.

ber, production number, refrigerant

(1)

The tire label located on the driver's side

and refrigerant oil (2).

center pillar gives the tire pressures rec-

OTQ085005

ommended for your car.

Gasoline engine

B060D01P

The engine number is stamped on the

engine block as shown in the drawing.

8 3

Consumer information

DECLARATION OF CONFORMITY

■ Example

CE0678

The radio frequency components of the

vehicle comply with requirements and

other relevant provisions of Directive

1995/5/EC.

Further information including the manu-

facturer's declaration of conformity is

available on HYUNDAI web site as fol-

lows;

http://service.hyundai-motor.com

8 4

Dimensions / 9-2

Bulb wattage / 9-2

Tires and wheels / 9-3

Load and speed capacity of tires / 9-3

Recommended lubricants and capacities / 9-4

Specifications

Specifications

DIMENSIONS

BULB WATTAGE

I010000ATQ

I030000ATQ

Item

mm (in)

Light Bulb

Wattage

Overall length

5150 (202.8)

Headlights (Low)

Overall width

1920 (75.6)

Headlights (High)

Front turn signal lights

Overall height

1925 (75.8)

Position lights

Front tread

1685 (66.3)

Side repeater lights*

Rear tread

1660 (65.4)

Front fog light*

Wheelbase

3200 (126.0)

Rear fog light*

Above dimensions are based on 12-seater/8-seater vehicle.

Stop and tail lights

21/5

Rear turn signal lights

Back-up lights

High mounted stop light*

License plate lights

Room lamps

Luggage lamp*

Step lamp*

* : If equipped

9 2

Specifications

TIRES AND WHEELS

I020000BTQ

Except China

Inflation pressure bar (psi, kPa)

Tire

Wagon

Wheel lug nut torque

Item

Wheel size

Van

size

Normal load *

Maximum load

kg•m (lb•ft, N•m)

Front

Rear

Front

Rear

Front

Rear

2.9

3.25

2.9

3.5

2.9

3.5

9~11

Full size tire

215/70R16C

6.5Jx16

(42, 290)

(47,325)

(42, 290)

(51,350)

(42, 290)

(51,350)

(65~79, 88~107)

* Normal load : Up to 3 persons

LOAD AND SPEED CAPACITY OF TIRES

Load Capacity

Speed Capacity

Item

Tire size

Wheel size

LI *1

SS *2

km/h

Full size tire

215/70R16C

6.5JX16

108

1000

190

*1 LI

: LOAD INDEX

*2 SS : SPEED SYMBOL

9 3

Specifications

RECOMMENDED LUBRICANTS AND CAPACITIES

To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality. The correct

lubricants also help promote engine efficiency that results in improved fuel economy.

These lubricants and fluids are recommended for use in your vehicle.

Lubricant

Volume (l / US qt.)

Classification

Engine oil *1 *2

(drain and refill)

Without DPF*3 : ACEA B4

Recommends

A2 2.5

7.4

(7.82)

Diesel

With DPF*3 : ACEA C2 / C3

4D56

5.4

(5.71)

API Service CF-4 or above, ACEA B2 or B3

Gasoline

5.1

(5.39)

API Service SM*4, ILSAC GF-4 or above

2.2 ~ 2.3

A2 2.5 Diesel

Manual

(2.32 ~ 2.43)

API Service GL-4

transmission fluid

1.95 ~ 2.05

SAE 75W/85

4D56 Diesel / Gasoline

(2.06 ~ 2.16)

A2 2.5 Diesel

10.0

(10.60)

APOLLOIL ATF RED-1

Automatic

CASTLE AUTO FLUID T-IV, DIAMOND ATF SP-I or other

transmission fluid

4D56 Diesel / Gasoline

8.0

(8.45)

brands approved by Hyundai Motor Co.

*1 : Refer to the recommended SAE viscosity numbers on page 9-6.

*2 : Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel economy by reducing

the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s

time, they can offer significant cost and energy savings.

*3 : DPF : Diesel Particulate Filter

*4 : If the API service SM engine oil is not available in your country, you are able to use API service SL.

9 4

Specifications

Lubricant

Volume (l / US qt.)

Classification

Power steering

0.9~1.0 (0.95~1.06)

PSF-3

Diesel

13 (13.74)

Wagon

Gasoline

10.2

(10.8)

Mixture of antifreeze and water

Coolant

Diesel

10 (10.75)

(Ethylene glycol base coolant for aluminium radiator)

Van

Gasoline

7.1

(7.5)

Brake fluid

0.7~0.8 (0.7~0.8)

FMVSS116 DOT-3 or DOT-4

The temperate zone (-30°C~30°C) : API GL-4 (SAE 90)

Rear axle oil

2.1

(2.23)

The torrid zone (30°C~) : API GL-4 (SAE 140)

The frigid zone (~-30°C) : API GL-5 (SAE 80)

Urea

14.0

(14.79)

ISO 22241 or DIN70070

Fuel

75 (19.81 US gal.)

Recommended engine oil (For Europe A2 2.5 Diesel engine)

Supplier

Product

Shell

HELIX ULTRA AP-L 5W-30

9 5

Specifications

I040100DUN

Engine oil viscosity

(thickness) has an

When choosing an oil, consider the range

Recommended SAE viscosity

effect on fuel economy and cold weather

of temperature your vehicle will be operat-

number

operating

(engine start and engine oil

ed in before the next oil change. Proceed

flowability). Lower viscosity engine oils can

to select the recommended oil viscosity

provide better fuel economy and cold

from the chart.

CAUTION

weather performance, however, higher vis-

Always be sure to clean the area

cosity engine oils are required for satisfac-

around any filler plug, drain plug, or

tory lubrication in hot weather. Using oils of

dipstick before checking or drain-

any viscosity other than those recom-

ing any lubricant. This is especially

mended could result in engine damage.

important in dusty or sandy areas

and when the vehicle is used on

Temperature Range for SAE Viscosity Numbers

unpaved roads. Cleaning the plug

and dipstick areas will prevent dirt

°C

-30

-20

-10

Temperature

and grit from entering the engine

(°F)

-10

100

120

and other mechanisms that could

20W-50

be damaged.

Gasoline

15W-40

Engine Oil *1

10W-30

5W-20*2, 5W-30

15W-40

Diesel

10W-30/10W-40

Engine Oil

5W-30/5W-40

0W-30*3

*1 : For better fuel economy, it is recommended to use the engine oil of a viscosity grade

SAE 5W-20*2 (API SM / ILSAC GF-4). However, if the engine oil is not available in your

country, select the proper engine oil using the engine oil viscosity chart.

*2 : In Middle East, do not use the engine oil of viscosity grade SAE 5W-20.

*3 : It is only for extreme cold area and to be restricted by driving condition and area.

(Especially, not recommended for sustained high loaded and high speed operation.)

9 6

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