Hyundai H-1 / Grand Starex (2016 year). Instruction

Maintenance

G201002AEN

P - Applicable vehicle type

(tires

2. Tire size designation

marked with the prefix “P’’ are

5,6

A tire’s sidewall is marked with a tire

intended for use on passenger

size designation. You will need this

cars or light trucks; however, not

information when selecting replace-

all tires have this marking).

ment tires for your car. The following

245 - Tire width in millimeters.

explains what the letters and num-

65 - Aspect ratio. The tire’s section

bers in the tire size designation

height as a percentage of its

mean.

width.

Example tire size designation:

R - Tire construction code (Radial).

(These numbers are provided as an

17 - Rim diameter in inches.

I030B04JM

example only; your tire size designa-

G201000AUN

tor could vary depending on your

105 - Load Index, a numerical code

Tire sidewall labeling

vehicle.)

associated with the maximum

load the tire can carry.

This information identifies and

P245/65R17 105T

T - Speed Rating Symbol. See the

describes the fundamental charac-

teristics of the tire and also provides

speed rating chart in this section

for additional information.

the tire identification number

(TIN)

for safety standard certification. The

TIN can be used to identify the tire in

case of a recall.

G201001AUN

1. Manufacturer or brand name

Manufacturer or Brand name is shown.

7 47

Maintenance

Wheel size designation

Tire speed ratings

G201003AEN

Wheels are also marked with impor-

The chart below lists many of the dif-

3. Checking tire life (TIN : Tire

Identification Number)

tant information that you need if you

ferent speed ratings currently being

ever have to replace one. The follow-

used for passenger car tires. The

Any tires that are over 6 years old,

ing explains what the letters and

speed rating is part of the tire size

based on the manufacturing date,

numbers in the wheel size designa-

designation on the sidewall of the

(including the spare tire) should be

tion mean.

tire. This symbol corresponds to that

replaced by new ones. You can find

tire's designed maximum safe oper-

the manufacturing date on the tire

ating speed.

sidewall (possibly on the inside of the

Example wheel size designation:

wheel), displaying the DOT Code.

7.0JX17

Speed

The DOT Code is a series of num-

Rating

Maximum Speed

bers on a tire consisting of numbers

7.0 - Rim width in inches.

Symbol

and English letters. The manufactur-

ing date is designated by the last four

J - Rim contour designation.

180 km/h (112 mph)

digits (characters) of the DOT code.

17 - Rim diameter in inches.

190 km/h (118 mph)

210 km/h (130 mph)

DOT : XXXX XXXX OOOO

240 km/h (149 mph)

The front part of the DOT means a

Above 240 km/h (149 mph)

plant code number, tire size and

tread pattern and the last four num-

bers indicate week and year manu-

factured.

For example:

DOT XXXX XXXX 1615 represents

that the tire was produced in the 16th

week of 2015.

7 48

Maintenance

G201004AEN

G201006AUN

WARNING - Tire age

4. Tire ply composition and material

6. Maximum load rating

Tires degrade over time, even

The number of layers or plies of rub-

This number indicates the maximum

when they are not being used.

ber-coated fabric in the tire. Tire

load in kilograms and pounds that

manufacturers also must indicate the

can be carried by the tire. When

Regardless of the remaining

materials in the tire, which include

replacing the tires on the vehicle,

tread, it is recommended that

steel, nylon, polyester, and others.

always use a tire that has the same

tires generally be replaced after

The letter "R" means radial ply con-

load rating as the factory installed

six (6) years of normal service.

struction; the letter "D" means diago-

tire.

Heat caused by hot climates or

nal or bias ply construction; and the

frequent high loading condi-

letter "B" means belted-bias ply con-

tions can accelerate the aging

G2010007BEN

struction.

process. Failure to follow this

7. Uniform tire quality grading

warning can result in sudden

Quality grades can be found where

tire failure, which could lead to

G201005AUN

applicable on the tire sidewall

a loss of control and an acci-

5. Maximum permissible inflation

between tread shoulder and maxi-

dent involving serious injury or

pressure

mum section width.

death.

This number is the greatest amount

For example:

of air pressure that should be put in

TREAD wear 200

the tire. Do not exceed the maximum

permissible inflation pressure. Refer

TRACTION AA

to the Tire and Loading Information

TEMPERATUE A

label for recommended inflation

pressure.

7 49

Maintenance

Tread wear

Traction - AA, A, B & C

Temperature -A, B & C

The tread wear grade is a compara-

The traction grades, from highest to

The temperature grades are A (the

tive rating based on the wear rate of

lowest, are AA, A, B and C. Those

highest), B, and C, representing the

the tire when tested under controlled

grades represent the tire’s ability to

tire’s resistance to the generation of

conditions on a specified govern-

stop on wet pavement as measured

heat and its ability to dissipate heat

ment test course. For example, a tire

under controlled conditions on spec-

when tested under controlled condi-

graded 150 would wear one-and-a-

ified government test surfaces of

tions on a specified indoor laboratory

half times (1½) as well on the gov-

asphalt and concrete. A tire marked

test wheel.

ernment course as a tire graded 100.

C may have poor traction perform-

Sustained high temperature can

ance.

The relative performance of tires

cause the material of the tire to

depends upon the actual conditions

degenerate and reduce tire life, and

of their use, however, and may

excessive temperature can lead to

WARNING

depart significantly from the norm

sudden tire failure. Grades B and A

The traction grade assigned to

due to variations in driving habits,

represent higher levels of perform-

this tire is based on straight-

service practices and differences in

ance on the laboratory test wheel

ahead braking traction tests,

road characteristics and climate.

than the minimum required by law.

and does not include accelera-

These grades are molded on the

tion, cornering, hydroplaning,

side-walls of passenger vehicle tires.

WARNING - Tire

or peak traction characteristics.

The tires available as standard or

temperature

optional equipment on your vehicle

The temperature grade for this

may vary with respect to grade.

tire is established for a tire that

is properly inflated and not

overloaded. Excessive speed,

underinflation, or excessive

loading, either separately or in

combination, can cause heat

build-up and possible sudden

tire failure. This can cause loss

of vehicle control and serious

injury or death.

7 50

Maintenance

Low aspect ratio tire (if equipped)

CAUTION

Low aspect ratio tires, whose aspect

Because the sidewall of the low

•

It is not easy to recognize the

ratio is lower than 50, are provided

aspect ratio tire is shorter than

tire damage with your own

for sporty looks.

the normal, the wheel and tire of

eyes. But if there is the slight-

Because the low aspect ratio tires

the low aspect ratio tire is easi-

est hint of tire damage, even

are optimized for handling and brak-

er to be damaged. So, follow the

though you cannot see the tire

ing, it may be more uncomfortable to

instructions below.

damage with your own eyes,

ride in and there is more noise com-

have the tire checked or

- When driving on a rough road

pare with normal tires.

replaced because the tire

or off road, drive cautiously

damage may cause air leak-

because tires and wheels may

age from the tire.

be damaged. And after driving,

inspect tires and wheels.

•

If the tire is damaged by driv-

ing on a rough road, off road,

- When passing over a pothole,

pothole, manhole, or curb

speed bump, manhole, or curb

stone, it will not be covered by

stone, drive slowly so that the

the warranty.

tires and wheels are not dam-

aged.

•

You can find out the tire infor-

- If the tire is impacted, we rec-

mation on the tire sidewall.

ommend that you inspect the

tire condition or contact an

authorized HYUNDAI dealer.

- To prevent damage to the tire,

inspect the tire condition and

pressure every 3,000km.

7 51

Maintenance

FUSES

Blade type

This vehicle has 3 fuse panels, one locat-

ed in the driver’s side panel bolster, the

WARNING - Fuse replace-

other in the engine compartment.

ment

If any of your vehicle’s lights, acces-

•

Never replace a fuse with any-

sories, or controls do not work, check the

thing but another fuse of the

appropriate circuit fuse. If a fuse has

same rating.

Normal

Blown

blown, the element inside the fuse will be

•

A higher capacity fuse could

melted.

cause damage and possibly a fire.

If the electrical system does not work,

Cartridge type

•

Never install a wire or aluminum

first check the driver’s side fuse panel.

foil instead of the proper fuse -

Before replacing a blown fuse, turn off

even as a temporary repair. It may

the ignition. and then disconnect the neg-

cause extensive wiring damage

ative battery cable. replace it in a safe

and a possible fire.

place.

Always replace a blown fuse with one of

Normal

Blown

the same rating.

Fusible link

CAUTION

If the replacement fuse blows, this indi-

cates an electrical problem. Avoid using

Do not use a screwdriver or any

the system involved and we recommend

other metal object to remove fuses

because it may cause a short circuit

that you consult an authorized HYUNDAI

and damage the system.

dealer.

Three kinds of fuses are used: blade type

Normal

Blown

for lower amperage rating, cartridge type,

✽ NOTICE

and fusible link for higher amperage rat-

1VQA4037

The actual fuse/relay panel label may

ings.

G210000CEN

differ from equipped items.

A vehicle’s electrical system is protected

from electrical overload damage by fuses.

7 52

Maintenance

CAUTION

•

When replacing a blown fuse or

relay with a new one, make sure

the new fuse or relay fits tightly

into the clips. The incomplete fas-

tening fuse or relay may cause

the vehicle wiring and electric

systems damage and a possible

fire.

•

Do not remove fuses, relays and

terminals fastened with bolts or

nuts. The fuses, relays and termi-

OTQ077040

OTQ077041

nals may be fastened incomplete-

G210100AFD

3. Pull the suspected fuse straight out.

ly, and it may cause a possible fire.

Instrument panel fuse replace-

Use the removal tool provided in the

If fuses, relays and terminals fas-

ment

engine compartment fuse panel.

tened with bolts or nuts are blown,

4. Check the removed fuse; replace it if it

1. Turn the ignition switch and all other

we recommend that you consult

is blown.

an authorized HYUNDAI dealer.

switches off.

Spare fuses are provided in the inner

2. Open the fuse panel cover.

•

Do not input any other objects

fuse panel (or in the engine compart-

except fuses or relays into

ment fuse panel).

fuse/relay terminals such as a

5. Push in a new fuse of the same rating,

driver or wiring. It may cause con-

and make sure it fits tightly in the clips.

tact failure and system malfunc-

If it fits loosely, we recommend that you

tion.

consult an authorized HYUNDAI dealer.

If you do not have a spare, use a fuse of

the same rating from a circuit you may

not need for operating the vehicle, such

as the cigarette lighter fuse.

7 53

Maintenance

If the headlights or other electrical com-

✽ NOTICE

ponents do not work and the fuses are

•

If the memory fuse is pulled up from

OK, check the fuse panel in the engine

the fuse panel, the warning chime,

compartment. If a fuse is blown, it must

audio, clock and interior lamps, etc.,

be replaced.

will not operate. Some items must be

reset after replacement. Refer to

“Battery” in this section.

•

Even though the memory fuse is

pulled up, the battery can still be dis-

charged by operation of the head-

lights or other electrical devices.

OTQ077042

G210101AUN

Memory fuse

Your vehicle is equipped with a memory

fuse to prevent battery discharge if your

vehicle is parked without being operated

for prolonged periods. Use the following

procedures before parking the vehicle for

prolonged periods.

1. Turn off the engine.

2. Turn off the headlights and tail lights.

3. Open the driver’s side panel cover and

pull up the memory fuse.

7 54

Maintenance

3. Check the removed fuse; replace it if it

is blown. To remove or insert the fuse,

use the fuse puller in the engine com-

partment fuse panel.

4. Push in a new fuse of the same rating,

and make sure it fits tightly in the clips.

If it fits loosely, we recommend that

you consult an authorized HYUNDAI

dealer.

OTQ077043

CAUTION

Diesel only

After checking the fuse panel in the

OTQ077045

engine compartment, securely

G210201AEN

install the fuse panel cover. If not,

electrical failures may occur from

Main fuse

water contact.

If the main fuse is blown, it must be

removed as follows:

1. Disconnect the negative battery cable.

2. Remove the nuts shown in the picture

above.

3. Replace the fuse with a new one of the

same rating.

OTQ077044

G210200AEN

4. Reinstall in the reverse order of

removal.

Engine compartment fuse

replacement

✽ NOTICE

1. Turn the ignition switch and all other

If the main fuse is blown, we recom-

switches off.

mend that you consult an authorized

2. Remove the fuse panel cover by

HYUNDAI dealer.

pressing the tab and pulling up.

7 55

Maintenance

Instrument panel fuse panel

Description

Fuse rating

Protected component

AUDIO-2

10A

Audio, Digital clock, BCM, Power outside mirror switch

C/LIGHTER

20A

Cigarette lighter, Front power outlet

S/HEATER DRV

10A

Driver seat warmer switch (if equipped)

FOG LAMP REAR

10A

Rear fog lamp relay

HEAD LAMP

10A

Head lamp High/Low relay

WIPER FRT

25A

Front wiper relay, Front wiper motor

BCM

10A

BCM, DRL

HEATER

10A

Front/Rear blower relay, Front/Rear A/C control module, Condenser fan relay, Electro chromic mirror,

Thermo switch, PTC heater relay(D4CB), EGR solenoid valve(D4BH)

B/UP LAMP

10A

Back-up lamp relay, Back-up lamp switch, Transmission range switch

ABS

10A

ABS/ESC control module, ESC switch(D4CB)

T/SIGNAL LAMP

10A

Hazard switch

AIR BAG

10A

SRS control module

MODULE

10A

Instrument cluster, BCM, Immobilizer control module(D4BH), A/C relay(D4BH), Generator resister

ECU

10A

Vehicle speed sensor, ECM, Air flow sensor(D4CB), Injection pump(D4BH), TCM, Fuel filter warning sensor

START

10A

Start relay, Burglar alarm relay

HEATED MIRROR

10A

Front A/C control module, Power outside mirror & defogger LH/RH

STOP LAMP

15A

Stop lamp switch

RPAS

15A

Buzzer, Stop, Signal electronic module

7 57

Maintenance

Description

Fuse rating

Protected component

DOOR LOCK

20A

Door lock/unlock relay

FOG LAMP FRONT

10A

Front fog lamp relay

B/ALARM HORN

10A

Burglar alarm horn relay

AUDIO-1

15A

Audio

(POWER

CONNECTOR)

Digital clock, Instrument cluster, Courtesy lamp LH/RH,

ROOM LAMP

10A

Step lamp LH/RH, Cargo lamp, Room lamp switch,

Door warning switch, Data link connector, BCM, Vanity lamp switch LH/RH, Overhead console lamp

HAZARD

15A

Hazard relay, Hazard switch

FUEL LID

15A

Fuel filler door relay

P/WINDOW LH

25A

Power window main switch, Power window switch LH

P/WINDOW RH

25A

Power window main switch, Power window switch RH

HEATED STEERING

15A

Steering Wheel Heated Coil

WIPER RR

15A

Multi Function Switch

BLOWER FRT

10A

Full Auto Aircon Module

BLOWER RR

10A

Manual Aircon Module

TCU

15A

TCU Module

POWER OUTLET

15A

Power Outlet Front

SAFETY P/WINDOW

20A

Safety Power Window Module

SUNROOF FRT

20A

Front Sunroof Motor

SUNROOF RR

20A

Rear Sunroof Motor

7 58

Maintenance

Engine compartment main fuse panel

Description

Fuse rating

Protected component

ALT

150A/200A

Fuse(A/CON, FRT DEICER), Fusible link(FRT HTR, RR HTR, RR HTD, C/FAN, F/FILTER, ABS 1/2),

Generator, E/R fuse & relay box RH

B+ 1

50A

Fuse(DR LOCK, FRT FOG LP, B/ALARM, Power connector(AUDIO-1, ROOM LP))

B+ 2

30A

Fuse(FUEL LID, P/WDW LH/RH, HAZARD), Multipurpose check connector

B+ 3/RAD FAN 5

40A

Fuse(STOP LP, BWS), Radiator fan relay(G4KC)

IG 1

40A

Ignition switch(ACC, IG1)

IG 2

40A

Ignition switch(IG2, START), Start relay

ECU 3

30A/20A

Engine control relay

HEATER FRT

40A

Front blower relay

REAR HEATED

40A

Rear defogger relay

HEATER RR

40A

Rear blower relay

ABS 1

40A

ABS control module(G4KC)

ABS 2

40A

ABS control module(G4KC)

COOLING FAN 1

30A

Condenser fan relay 1

COOLING FAN 2

30A

Radiator Fan Motor

FUEL HEATER

30A

Fuel filter heater relay(DIESEL)

ECU 4/TCU

10A

TCM, ECM (Gasoline)

HORN

10A

Horn relay

HEATER

20A

Fuel fired heater control module(D4CB)

FUEL PUMP

15A

Fuel pump relay(G4KC)

ALT

10A

Generator(D4BH)

H/LAMP HI

15A

Head lamp(HIGH) relay, Head lamp(LOW) relay

A/CON

10A

A/C relay

DEICER

15A

Windshield defogger relay (if equipped)

TAIL LAMP LH

10A

Head lamp LH(Position lamp), Rear combi lamp LH, License lamp LH

7 59

Maintenance

Description

Fuse rating

Protected component

TAIL LAMP RH

10A

Head lamp RH(Position lamp), Rear combi lamp RH, License lamp RH

HEAD LAMP LH

10A

Head lamp LH

HEAD LAMP RH

10A

Head lamp RH

SENSOR 1

10A

A/C relay, Condenser fan relay(D4CB), Lambda sensor(D4CB), PTC heater relay #1(D4CB), Stop lamp

switch(D4CB)

SENSOR 2

15A

D4CB: Camshaft position sensor, Glow plug relay, EGR actuator, VGT control valve, Immobilizer control module

G4KC: Fuel pump relay, Canister purge solenoid valve, Oil control valve, Crankshaft position sensor,

Oxygen sensor, Immobilizer control module, Idle speed control actuator

IGN COIL

15A

Ignition coil #1~#4(G4KC), Condenser(G4KC)

ECU 1

10A

ECM(D4CB)

ECU 2

20A

ECM(D4CB, G4KC), Injector #1~#4(G4KC)

Engine compartment sub fuse panel (Diesel engine)

Description

Fuse rating

Protected component

GLOW

80A

Glow plug relay

PTC HEATER 1

40A

PTC heater relay #1

PTC HEATER 2

40A

PTC heater relay #2

PTC HEATER 3

40A

PTC heater relay #3

ABS 1

40A

ABS/ESC control module

ABS 2

40A

ABS/ESC control module

ECU

15A

Electronic Control Unit Power

FUEL PUMP

20A

Fuel Pump Motor

DCU 1

20A

Dosing Control Unit Power 1

DCU 2

20A

Dosing Control Unit Power 2

DCU 3

20A

Dosing Control Unit Power 3

DCU

60A

Dosing Control Unit Main Power

7 60

Maintenance

LIGHT BULBS

G220000AEN

CAUTION

If you don't have necessary tools,

WARNING - Working on

the correct bulbs and the expertise,

the lights

we recommend that you consult an

Prior to working on the light, firmly

authorized HYUNDAI dealer. In

apply the parking brake, ensure

many cases, it is difficult to replace

that the ignition switch is turned to

vehicle light bulbs because other

the LOCK position and turn off the

parts of the vehicle must be

lights to avoid sudden movement

removed before you can get to the

of the vehicle and burning your fin-

bulb. This is especially true if you

gers or receiving an electric shock.

have to remove the headlight

assembly to get to the bulb(s).

OTQ076049

Removing/installing the headlight

G220100AUN

Use only the bulbs of the specified

assembly can result in damage to

Headlight, position light,

wattage.

the vehicle.

turn signal light,

front fog light bulb replacement

(1) Headlight (High)

CAUTION

✽ NOTICE

(2) Headlight (Low)

Be sure to replace the burned-out

bulb with one of the same wattage

After heavy, driving rain or washing,

(3) Position light

headlight and taillight lenses could

rating. Otherwise, it may cause

(4) Front turn signal light

appear frosty. This condition is caused by

damage to the fuse or electric

(5) Front fog light (if equipped)

the temperature difference between the

wiring system.

lamp inside and outside. This is similar

to the condensation on your windows

inside your vehicle during the rain and

doesn’t indicate a problem with your

vehicle. If the water leaks into the lamp

bulb circuitry, we recommend that the

system be checked by an authorized

HYUNDAI dealer.

7 61

Maintenance

(Continued)

• If a bulb becomes damaged or

cracked, replace it immediately

and carefully dispose of it.

• Wear eye protection when chang-

ing a bulb. Allow the bulb to cool

down before handling it.

OTQ077063

OTQ077062

G220101BTQ

1. Open the hood.

Headlight bulb

2. Remove the headlight bulb cover by

turning it counterclockwise.

WARNING - Halogen bulbs

3. Remove the bulb from the headlight

assembly.

•

Halogen bulbs contain pressur-

4. Install a new headlight bulb assembly.

ized gas that will produce flying

5. Install the headlight bulb cover by turn-

pieces of glass if broken.

ing it clockwise.

•

Always handle them carefully,

and avoid scratches and abra-

sions. If the bulbs are lit, avoid

✽ NOTICE

contact with liquids. Never touch

We recommend that the headlight aim-

the glass with bare hands.

ing be adjusted after an accident or after

Residual oil may cause the bulb

the headlight assembly is reinstalled at a

to overheat and burst when lit. A

authorized HYUNDAI dealer.

bulb should be operated only

when installed in a headlight.

(Continued)

7 62

Maintenance

G220102ATQ

6. Connect the power connector to the

Turn signal light/position light,

socket.

fog light bulb (if equipped)

7. Reinstall the front bumper under cover

Turn signal light

(if equipped).

1. If necessary, remove the headlight

assembly by loosening the headlight

installation bolts. When you remove

the headlight assembly, you may need

to remove the bumper according to the

vehicle.

2. Replace the malfunctioned light bulb.

3. Install the headlight assembly.

OTQ073100

Front fog light bulbs replacement

Fog light bulb (if equipped)

(if equipped)

1. Remove the fog light under cover by

1. Remove the front bumper under cover

loosening the screw.

(if equipped).

2. Replace the malfunctioned light bulb.

2. Reach your hand into the back of the

3. Install the fog light under cover.

front bumper.

3. Disconnect the power connector from

the socket.

4. Remove the bulb-socket from the

housing by turning the socket counter

clockwise until the tabs on the socket

align with the slots on the housing.

5. Install the new bulb-socket into the

housing by aligning the tabs on the

socket with the slots in the housing.

Push the socket into the housing and

turn the socket clockwise.

7 63

Hyundai H-1 / Grand Starex (2016 year). Instruction - part 22