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Hyundai Terracan (2007 year). Instruction - part 15

DO-IT-YOURSELF MAINTENANCE

6

CHANGING THE CLIMATE

23

CONTROL AIR FILTER

B145A03HP-GAT

(For Evaporator and Blower Unit)

(If Installed)

The climate control air filter is located

Groove

in front of the evaporator unit behind

the glove box. It helps to decrease the

amount of pollutants entering the car.

HHP2153

HHP2154

2. Lower the glove box completely by

3. Pull out the pin fixing the filter cover

pushing the both sides of the glove

after pushing it to the left and fix the

box inward.

pin to the groove on the filter cover.

HHP2152

1. Open the glove box and take out the

damper strap from the hole.

6 DO-IT-YOURSELF MAINTENANCE

CHECKING AND REPLAC-

24

ING FUSES

G200A01A-AAT

Replacing a Fusible Link

Engine Compartment

Fuse and Relay Box #1

HHP2155

HHP2156

Bad

Good

4. Remove the filter cover by pulling it.

5. Replace the two filters.

G200A01HP

6. Installation is the reverse order of

disassembly.

Engine Compartment

Fuse and Relay Box #2

Bad

Good

G200A02HP

DO-IT-YOURSELF MAINTENANCE

6

25

A fusible link will melt if the electrical

G200B02HP-GAT

1. Turn off the ignition and all other

circuits from the battery are ever over-

Replacing Accessory Fuses

switches.

loaded, thus preventing damage to

2. Open the fuse box and examine

the entire wiring harness. (This could

each fuse. Remove each fuse by

be caused by a short in the system

pulling it toward you (a small "fuse

drawing too much current.) If this

puller" tool is contained in the relay

ever happens, have a Hyundai dealer

and fuse box of the engine room to

determine the cause, repair the sys-

simplify this operation).

tem and replace the fusible link. The

fusible links are located in a relay box

for easy inspection.

G200B01HP

The fuse box for the lights and other

!

CAUTION:

electrical accessories will be found

When replacing a fusible link, never

under the dashboard on the driver’s

use anything but a new fusible

side. Inside the box you will find a list

link with the same or lower amper-

showing the circuits protected by each

age rating. Never use a piece of

fuse.

HHP4002

wire or a higher-rated fusible link.

If any of your car's lights or other

This could result in serious dam-

electrical accessories stop working, a

3. Be sure to check all other fuses,

age and create a fire hazard.

blown fuse could be the reason. If the

even if you find one that appears to

fuse has burned out, you will see that

have burned out.

the metal strip inside the fuse has

burned through. If you suspect a blown

fuse, follow this procedure:

6 DO-IT-YOURSELF MAINTENANCE

26

G200C01HP-GAT

Power connector (If installed)

!

CAUTION:

A burned-out fuse indicates that

there is a problem in the electrical

circuit. If you replace a fuse and it

blows as soon as the accessory is

turned on, the problem is serious

and should be referred to a

Hyundai dealer for diagnosis and

Good

Burned out

repair. Never replace a fuse with

G200B02L

anything except a fuse with the

4. Replace the blown fuse by pressing

same or a lower amperage rating.

G200C01HP-1

a new fuse of the same rating into

A higher capacity fuse could cause

place. The fuse should be a snug

damage and create a fire hazard.

Your vehicle is equipped with a power

fit. If it is not, have the fuse clip

connector to prevent battery discharge

repaired or replaced by a Hyundai

if your vehicle is parked without being

dealer. If you do not have a spare

NOTE:

operated for prolonged periods. Use

fuse, you may be able to borrow a

See page 6-38 for the fuse panel

the following procedures before park-

fuse of the same or lower rating

descriptions.

ing the vehicle for prolonged periods.

from an accessory you can tempo-

rarily get along without (the radio or

1. Turn off the engine.

cigarette lighter, for example). Al-

2. Turn off the headlights and tail lights.

ways remember to replace the bor-

3. Open the fuse box cover and pull up

rowed fuse.

the power connector.

DO-IT-YOURSELF MAINTENANCE

6

CHECKING THE BATTERY

27

NOTE:

G210A01A-AAT

o

If battery fluid is on your skin, flush

o If the power connector is pulled

the affected areas with water for at

up from the fuse panel, the warn-

least

15 minutes and then seek

ing chime, audio, clock and inte-

medical assistance.

rior lamps, etc., will not operate.

o

If battery fluid is in your eyes, rinse

The following items must be re-

out your eyes with water and get

set after replacement.

medical assistance as soon as

- Digital Clock

possible. While you are being driven

- Trip computer

to get medical assistance, continue

- Automatic heating and cooling

to rinse your eyes by using a

control system

sponge or soft cloth saturated with

- Audio

water.

HHP5020

o Even though the power connec-

o

If you swallow battery fluid, drink a

tor is pulled up, the battery can

large quantity of water or milk fol-

still be discharged by operation

!

lowed by milk of magnesia, eat a

WARNING:

of the headlights or other electri-

raw egg or drink vegetable oil. Get

Batteries can be dangerous! When

cal devices.

medical assistance as soon as

working with batteries, carefully

possible.

observe the following precautions

to avoid serious injuries.

While batteries are being charged

(either by a battery charger or by the

The fluid in the battery contains a

vehicle's alternator), they produce

strong solution of sulfuric acid, which

explosive gases. Always observe

is poisonous and highly corrosive. Be

these warnings to prevent injuries from

careful not to spill it on yourself or the

occurring:

car. If you do spill battery fluid on

yourself, immediately do the follow-

o Charge batteries only in a well ven-

ing:

tilated area.

o Do not permit flames, sparks or

smoking in the area.

o Keep children away from the area.

6 DO-IT-YOURSELF MAINTENANCE

28

G210B01Y-GET

Keep batteries out of the

o When lifting a plastic-cased bat-

Checking the Battery

reach of children because

tery, excessive pressure on the

Keep the battery clean. Any evidence

batteries contain highly

case may cause battery acid to

of corrosion around the battery posts

corrosive SULFURIC ACID.

leak, resulting in personal in-

or terminals should be removed using

Do not allow battery acid

jury. Lift with a battery carrier or

a solution of household baking soda

to contact your skin, eyes,

with your hands on opposite

and warm water. After the battery

clothing or paint finish.

corners.

terminals are dry, cover them with a

If any electrolyte gets into

o Never attempt to charge the bat-

light coating of grease.

your eyes, flush your eyes

tery when the battery cables are

with clean water for at least

connected.

15 minutes and get imme-

o The electrical ignition system

!

WARNING:

diate medical attention. If

works with high voltage.

Always read the following

possible, continue to ap-

Never touch these components

instructions carefully

ply water with a sponge or

with the engine running or the

when handling a battery.

cloth until medical atten-

ignition switched on.

Keep lighted cigarettes

tion is received.

and all other flames or

If electrolyte gets on your

sparks away from the bat-

skin, thoroughly wash the

tery.

contacted area.

Hydrogen, which is a

If you feel a pain or a burn-

highly combustible gas, is

ing sensation, get medi-

always present in battery

cal attention immediately.

cells and may explode if

Wear eye protection when

ignited.

charging or working near

a battery.

Always provide ventilation

when working in an en-

closed space.

DO-IT-YOURSELF MAINTENANCE

6

CHECKING ELECTRIC

POWER STEERING FLUID

29

COOLING FANS

LEVEL

G220A01A-AAT

G220B01A-AAT

G230A03A-AAT

Checking Engine Cooling Fan

Gasoline Engine or

Diesel Engine (2.5 TCI)

!

The engine cooling fan should come

WARNING:

on automatically if the engine coolant

The cooling fan is controlled by

temperature is high.

engine coolant temperature and

may sometimes operate even when

the engine is not running. Use

extreme caution when working

G220C01A-AAT

near the blades of the cooling fan,

Checking Condenser Cooling

so that you are not injured by a

Fan

rotating fan blade. As the engine

G230A01HP

coolant temperature decreases the

The condenser cooling fan should

fan will automatically shut off. This

come on automatically whenever the

Diesel Engine (2.9 CRDi)

is a normal condition.

air conditioning is in operation.

HHP5014

The power steering fluid level should

be checked daily.

6 DO-IT-YOURSELF MAINTENANCE

FUEL FILTER

30

To check the power steering fluid level,

G240A01A-AAT

G350A02HP-GAT

be sure the ignition is "OFF", then

POWER STEERING HOSES

Bleeding the Fuel System

check to make certain that the power

(For Diesel Engine (2.5 TCI))

It is suggested that you check the

steering fluid level is between the

power steering hose connections for

"MAX" and "MIN" level markings on

fluid leakage at regular intervals. The

the fluid reservoir.

power steering hoses should be re-

placed if there is severe surface crack-

NOTE:

ing, pulling, scuffing or worn spots.

Grinding noise from the power steer-

Deterioration of the hose could cause

ing pump may be heard immedi-

premature failure.

ately after the engine is started in

extremely cold conditions (below -

20°C). If the noise stops during warm

up, there is no abnormal function in

G350A01HP

the system. If is due to a power

steering fluid characteristic in ex-

The fuel system should be bled to

tremely cold conditions.

remove air as described in the illus-

tration if the fuel supply is exhausted

Recommended Fluid

during travel, when the fuel filter is

replaced, or if the vehicle is not used

Use PSF-3 type fluid.

for a long time.

NOTE:

1. Loosen the air bleed bolt at the

Do not start the engine when the

upper part of the fuel filter with a

power steering oil reservoir is

flat-head screwdriver or equivalent.

empty.

DO-IT-YOURSELF MAINTENANCE

6

31

G300A02HP-GAT

Removal of Water from the Fuel

!

WARNING:

Filter

o Do not smoke or have any other

(For Diesel Engine (2.5 TCI))

open flame near the vehicle while

If the fuel filter warning lamp illumi-

bleeding the fuel system.

nates during driving, it indicates that

o Be sure to carefully clean away

water has accumulated in the fuel

any fuel which spilled onto

filter. If this occurs, remove the water

nearby parts coming out of the

as described below.

air bleed bolt, because such

accumulations of fuel might ig-

G350A02HP

nite and cause a fire.

2. Pump the hand pump until there are

no more bubbles in the fuel coming

out of the air bleed bolt. When doing

this, place a cloth around the air

bleed bolt to prevent the escaping

fuel from spewing about.

3. Tighten the air bleed bolt when there

are no more bubbles in the fuel.

4. Continue pumping until the hand

G300A01HP

pump becomes stiff.

5. Finally, check to be sure that there

1. Loosen the drain plug at the bottom

is no leakage of fuel.

of the fuel filter.

If in doubt, consult your nearest

authorized HYUNDAI dealer.

6 DO-IT-YOURSELF MAINTENANCE

32

G350B01HP-GAT

NOTE:

Bleeding the Fuel System

It is recommended that water ac-

(For Diesel Gngine (2.9 CRDi))

cumulated in the fuel filter should

be removed by an authorized

The fuel system should be bled to

Hyundai dealer.

remove air as described in the illus-

tration if the fuel supply is exhausted

during travel, when the fuel filter is

replaced, or if the vehicle is not used

!

WARNING:

for a long time.

o Do not smoke or have any other

open flame near the vehicle while

G350A02HP

bleeding the fuel system.

2. Operate the hand pump slowly 6 or

o Be sure to carefully wipe away

7 times in order to force the water

any water drained out in this

out through the drain plug.

manner, because the fuel mixed

3. Tighten the drain plug when water

in the water might be ignited

no longer comes out.

and result in a fire.

4. Loosen the air bleed bolt and bleed

the air.

(Refer to "Bleeding the fuel sys-

tem".)

HHP5048

5. Check to be sure that the warning

lamp illuminates when the ignition

1. Pump the hand prime pump with

key is turned to "ON", and that it

your hand for one minute(about

goes off when the engine is started.

20~30 times).

If in doubt, consult your nearest

2. Turn the ignition key to the "START"

authorized HYUNDAI dealer.

position and release it 2~3 times

shortly until the engine starts.

DO-IT-YOURSELF MAINTENANCE

6

33

G300B02HP-GAT

3. Check to be sure that the warning

Removal of Water from the Fuel

lamp illuminates when the ignition

!

CAUTION:

Filter

key is turned to "ON", and that it

Do not hold the ignition key in the

(For Diesel Engine (2.9 CRDi))

goes off when the engine is started.

"START" position for more than

If in doubt, consult your nearest

15 seconds. Doing so may cause

authorized HYUNDAI dealer.

the engine and the injection pump

to damage.

NOTE:

It is recommended that water ac-

cumulated in the fuel filter should

be removed by an authorized

Hyundai dealer.

HHP5047

!

WARNING:

If the fuel filter warning lamp illumi-

Be sure to carefully wipe away any

nates during driving, it indicates that

water drained out in this manner,

water has accumulated in the fuel

because the fuel mixed in the wa-

filter. If this occurs, remove the water

ter might be ignited and result in a

as described below.

fire.

1. Loosen the drain plug at the bot-

tom of the fuel filter.

2. Tighten the drain plug when water

no longer comes out.

6 DO-IT-YOURSELF MAINTENANCE

REPLACING HEADLIGHT

34

BULBS

G260A03A-GAT

G270A01B-GAT

7.

Disconnect the connector from the

Headlight Bulb

bulb base in the back of the head-

Before attempting to replace a head-

light bulb, be sure the switch is turned

1.

Allow the bulb to cool. Wear eye

light.

to the "OFF" position.

protection.

The next paragraph shows how to

2.

Open the engine hood.

reach the headlight bulbs so they

3.

Always grasp the bulb by its plas-

may be changed. Be sure to replace

tic base, avoid touching the glass.

the burned-out bulb with one of the

4.

Using a spanner, remove the head-

same number and wattage rating.

light assembly mounting bolts.

5.

Disconnect the power cord from

the bulb base in the back of the

headlight.

!

CAUTION:

o Keep the lamps out of contact

with petroleum product, such as

G270A02HP

oil, gasoline, etc.

8.

Push the bulb spring to remove the

o After heavy, driving rain or wash-

headlight bulb.

ing, headlight and taillight lenses

could appear frosty. This condi-

tion is caused by the temperature

difference between the lamp in-

side and outside. This is similar

to the condensation on your win-

dows inside your vehicle during

G270A01HP

the rain and doesn’t indicate a

problem with your vehicle. If the

6.

Turn the plastic cover counterclock-

water leaks into the lamp bulb

wise and remove it.

circuitry, have the vehicle checked

by an authorized Hyundai Dealer.

DO-IT-YOURSELF MAINTENANCE

6

HEADLIGHT AIMING AD-

35

JUSTMENT

G290A01HP-GAT

(Low Beam)

Vertical

aiming

Horizontal

aiming

G270A03HP

G270A03O

G290A01HP

9. Remove the protective cap from

the replacement bulb and install

(High Beam)

!

the new bulb by matching the plas-

WARNING:

Horizontal

tic base with the headlight hole.

The halogen bulb contains gas

aiming

Reattach the bulb spring and re-

under pressure and if impacted

connect the connector.

could shatter, resulting in flying

Vertical

10.Use the protective cap and carton

fragments. Always wear eye pro-

aiming

to promptly dispose of the old bulb.

tection when servicing the bulb.

11.Check for proper headlight aim.

Protect the bulb against abrasions

or scratches and against liquids

when lighted. Turn the bulb on

only when installed in a headlight.

G290A02HP

Replace the headlight if damaged

or cracked. Keep the bulb out of

Before performing aiming adjustment,

the reach of children and dispose

make sure of the following.

of the used bulb with care.

6 DO-IT-YOURSELF MAINTENANCE

36

1. Keep all tires inflated to the correct

And then, draw a parallel line at 38 mm

G290B01HP-GAT

pressure.

(1.50 in.) under the horizontal line in

Adjustment After Headlight As-

2. Place the vehicle on level ground

case of adjusting the low beam or at

sembly Replacement

and press the front bumper & rear

21 mm (0.83 in.) under the horizontal

(Low Beam)

Vertical line

bumper down several times. Place

line in case of adjusting the high beam.

38 mm

vehicle at a distance of 3m (118.1

Horizontal line

W

in.) from the test wall.

7. Adjust each cut-off line of the low

"P"

3. See that the vehicle is unloaded

beam to the parallel line with a

(except for full levels of coolant,

phillips screwdriver

- VERTICAL

H

engine oil and fuel, and spare tire,

AIMING.

Cut-off line

jack, and tools). Have the driver or

8. Adjust each cut-off line of the low

equivalent weight placed in driver's

beam to the each vertical line with

L

Ground

seat.

a phillips screwdriver - HORIZON-

H

line

4. Clean the headlight lens and turn

TAL AIMING.

G290B01HP-1

on the headlight.

5. Open the hood.

(High Beam)

Vertical line

6. Draw the vertical line (through the

Horizontal line

W

center of each headlight) and the

39 mm

"P"

horizontal line (through the center

21 mm

of each headlight) on the aiming

screen.

H

Cut-off line

(1) Horizontal line dimension from

ground :

Ground

Low Beam : 894 mm (35.1 in.)

L

line

H

High Beam : 839 mm (33 in.)

(2) Distance between each vertical

G290B02HP

line :

Low Beam : 1,316 mm (51.8 in.)

High Beam : 1,076 mm (42.4 in.)

6 DO-IT-YOURSELF MAINTENANCE

BULB WATTAGES

38

G280A03HP-GAT

G280A01HP

No.

Part Name

Wattage

Socket Type

No.

Part Name

Wattage

Socket Type

1

Headlight (Low/High Beam)

55/55

Px26d/P14.5S

9

Luggage Compartment Light

10

S8.5/8.5

2

Front Position Light

5

W2.1x9.5D

10

High Mounted Rear Stop Light (If Installed)

16

W-2

3

Front Turn Signal Light

21

BA 15s

11

Rear Combination Light

4

Map Light

8

S8.5/8.5

Stop/Tail Light

21/5

BAY 15d

5

Interior Light

10

S8.5/8.5

Turn Signal Light

21

BA 15s

6

Front Fog Light

55

P22d

Back-up Light

16

W2.1 x 9.5D

7

Side Repeater Light

5

W2.1 x 9.5D

Rear Fog Light (If Installed)

21

BA 15s

8

Front Door Edge Warning Light (If Installed)

5

W2.1 x 4.6D

12

License Plate Light

5

W2.1 x 9.5D

Content   ..  13  14  15  16   ..