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Hyundai Terracan (2007 year). Instruction - part 13

CORROSION PREVENTION AND APPEARANCE CARE

ANY QUESTIONS?

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Cleaning the Seat Belts

If you have any questions about the

To clean the seat belts, use a cloth or

care of your car, consult your Hyundai

sponge with mild soap or detergent

dealer.

and warm water. Do not use strong

detergents, dye, bleach or abrasive

materials on the seat belts as this may

weaken the fabric.

While cleaning the belts, inspect them

for excessive wear, cuts, fraying or

other signs of damage and replace

them if necessary.

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Cleaning the Windows

You may use any household window

cleaner on the windows. However,

when cleaning the inside of the rear

window be careful not to damage the

rear window defroster wiring.

VEHICLE MAINTENANCE REQUIREMENTS

Maintenance Intervals

5-2

Scheduled Maintenance

5-4

Maintenance Under Severe Usage Conditions

5-8

Explanation of Scheduled Maintenance Items

5-9

5 VEHICLE MAINTENANCE REQUIREMENTS

MAINTENANCE INTERVALS

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It is suggested that genuine Hyundai

Service Requirements

Maintenance Requirements

service parts be used for any required

repairs or replacements. Other parts of

To assure that you receive the great-

The maintenance required for your

equivalent quality such as engine oil,

est number of kilometers of satisfying

Hyundai can be divided into three main

engine coolant, manual or auto trans-

operation from your Hyundai, certain

areas:

mission oil, brake fluid and so on

maintenance procedures must be per-

which are not supplied by Hyundai

formed. Although careful design and

o Specified scheduled procedures

Motor Company or its distributor may

engineering have reduced these to a

o General checks

be used without affecting your war-

minimum, those that are required are

o Do-it-yourself maintenance

ranty coverage but you should always

of the utmost importance.

be sure these are equivalent to the

It is your responsibility to have these

quality of the original Hyundai parts.

maintenance procedures performed to

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Your Service Passport provides fur-

comply with the terms of the warran-

Specified Scheduled Procedures

ther information about your warranty

ties covering your new Hyundai. The

coverage.

Service Passport supplied with your

These are the procedures such as

new vehicle provides further informa-

inspections, adjustments and replace-

tion about these warranties.

ments that are listed in the mainte-

nance charts starting on page 5-4.

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These procedures must be performed

General Checks

at the intervals shown in the mainte-

These are the regular checks you

nance schedule to assure that your

should perform when you drive your

warranty remains in effect. Although it

Hyundai or you fill the fuel tank. A list

is strongly recommended that they be

of these items will be found on page 6-

performed by the factory-trained or

distributor-trained technicians at your

Hyundai dealer, these procedures may

be performed at any qualified service

facility.

VEHICLE MAINTENANCE REQUIREMENTS

SCHEDULED MAINTE-

NANCE REQUIREMENTS

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Do-It-Yourself Maintenance

Inspection should be performed any

If you are mechanically inclined, own a

time a malfunction is experienced or

few tools that are required and want to

suspected. Receipts for all emission

take the time to do so, you can inspect

control system services should be re-

and service a number of items. For

tained to demonstrate compliance with

more information about doing it your-

conditions of the emissions system

self, see Section 6.

warranty.

For severe usage maintenance require-

ments, see page 5-8 of this section.

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A Few Tips

Whenever you have your Hyundai ser-

viced, keep copies of the service

records in your glove box. This will

help ensure that you can document

that the required procedures have been

performed to keep your warranties in

effect. This is especially important

when service is not performed by an

authorized Hyundai dealer.

5 VEHICLE MAINTENANCE REQUIREMENTS

SCHEDULED MAINTENANCE

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The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for

all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined

by whichever occurs first.

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R :Replace

I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.

KILOMETERS X 1000

105

120

NO.

DESCRIPTION

MONTHS

ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE ENGINE)

ENGINE OIL AND FILTER

DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER)

FUEL FILTER (MPI TYPE)

FUEL LINES, FUEL HOSES AND CONNECTIONS

TIMING BELT

VAPOR HOSE AND FUEL FILLER CAP

CRANKCASE VENTILATION HOSES

AIR CLEANER FILTER

SPARK PLUGS

See Note (1)

SPARK PLUGS (PLATINUM COATED)

See Note (2)

Note:(1) Every 40,000km : "R"

(2) Every 100,000km : "R"

VEHICLE MAINTENANCE REQUIREMENTS

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R :Replace

I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.

KILOMETERS X 1000

105

120

NO.

DESCRIPTION

MONTHS

ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL ENGINE (2.5 TCI))

ENGINE OIL AND FILTER

European Community Only

See Note (1)

(API CF-4 OR ABOVE, ACEA B2 OR B3)

Except European Community

See Note (2)

AIR CLEANER FILTER

FUEL FILTER

VALVE CLEARANCE

INJECTION TIMING

ALTERNATOR VACUUM PUMP

ALTERNATOR OIL HOSE AND VACUUM HOSE

TIMING BELT

DRIVE BELT (FOR WATER PUMP/ALTERNATOR)

ENGINE IDLE SPEED

FUEL SYSTEM LEAKS

INJECTION NOZZLE

Note: (1) For every 7,500 km or 6 months, whichever occurs first : "R"

(2) For every 5,000 km or 6 months, whichever occurs first : "R"

5 VEHICLE MAINTENANCE REQUIREMENTS

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R :Replace

I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.

KILOMETERS X 1000

105

120

NO.

DESCRIPTION

MONTHS

ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL ENGINE (2.9 CRDi))

ENGINE OIL AND FILTER (API CF-4

Europe Countries Only

OR ABOVE, ACEA B4 OR ABOVE)

Except Europe Countries

See Note (1)

AIR CLEANER FILTER

FUEL FILTER CARTRIDGE

See Note (2)

TIMING BELT

DRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR)

ALTERNATOR VACUUM PUMP

ALTERNATOR OIL HOSE & VACUUM HOSE

FUEL LINES, FUEL HOSE & CONNECTIONS

Note: (1) For every 10,000 km or 12 months, whichever occurs first : "R"

(2) If the diesel fuel specifications don't meet the EUROPEAN standards EN590, replace it more frequently.

Consult an authorized hyundai dealer for details.

VEHICLE MAINTENANCE REQUIREMENTS

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R : Replace I

: Inspect and, after inspection, clean, adjust, repair or replace if necessary

KILOMETERS X 1000

105

120

NO.

DESCRIPTION

MONTHS

GENERAL MAINTENANCE

COOLING SYSTEM

COOLANT

GASOLINE ENGINE

See Note (1)

DIESEL ENGINE

MANUAL TRANSMISSION OIL

AUTOMATIC TRANSMISSION

European Community Only

FLUID

Except European Community

BRAKE HOSES AND LINES

BRAKE FLUID, CLUTCH FLUID

REAR BRAKE DRUMS/LININGS, PARKING BRAKE

BRAKE PADS, CALIPERS AND ROTORS

EXHAUST PIPE AND MUFFLER

SUSPENSION MOUNTING BOLTS

STEERING GEAR BOX, LINKAGE & BOOTS/

LOWER ARM BALL JOINT, UPPER ARM BALL JOINT

POWER STEERING PUMP AND HOSES

DRIVE SHAFTS AND BOOTS

AIR CONDITIONING REFRIGERANT

TRANSFER CASE OIL

AXLE GEAR OIL

PROPELLER SHAFT CLEAN, BOLT RETIGHTEN

CLIMATE CONTROL AIR FILTER (For Evaporator and Blower Unit)

Note: (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"

5 VEHICLE MAINTENANCE REQUIREMENTS

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

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The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the

chart below for the appropriate maintenance intervals.

R : Replace

I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

MAINTENANCE

DRIVING

MAINTENANCE ITEM

MAINTENANCE INTERVALS

OPERATION

CONDITION

ENGINE OIL AND FILTER (Gasoline Engine)

EVERY 7,500 KM OR 6 MONTHS

A, B, C, D, E, F, G, H, I, K

ENGINE OIL AND FILTER

European Community Only

EVERY 4,000 KM

(Diesel Engine (2.5 TCI))

Except European Community

EVERY 3,000 KM

A, B, F, G, H, I, J

ENGINE OIL AND FILTER

Europe Countries Only

EVERY 7,500 KM OR 6 MONTHS

(Diesel Engine (2.9 CRDi))

Except Europe Countries

EVERY 5,000 KM OR 6 MONTHS

AIR CLEANER FILTER

MORE FREQUENTLY

C, E

SPARK PLUGS (For Gasoline Engine)

MORE FREQUENTLY

G, H, I, J

TIMING BELT

EVERY 60,000 KM OR 48 MONTHS

D, E, F, G

BRAKE PADS, CALIPERS AND ROTORS

MORE FREQUENTLY

C, D, E, G, H, I

REAR BRAKE DRUMS/LININGS, PARKING BRAKE

MORE FREQUENTLY

C, D, E, G, H, I

STEERING GEAR BOX, LINKAGE AND BOOTS/

MORE FREQUENTLY

C, D, E, F

LOWER ARM BALL JOINT, UPPER ARM BALL JOINT

DRIVE SHAFTS AND BOOTS

EVERY 15,000 KM OR 12 MONTHS

C, D, E, F

MANUAL TRANSMISSION OIL

EVERY 100,000 KM

A, C, D, E, F, G, H, I, J

AUTOMATIC TRANSMISSION

European Community Only

EVERY 45,000 KM

A, C, E, F, G, H, I

FLUID

Except European Community

EVERY 40,000 KM

TRANSFER CASE OIL *1

EVERY 100,000 KM

C, E, G, H, I

AXLE GEAR OIL *1

MORE FREQUENTLY

C, E, G, H, I

CLIMATE CONTROL AIR FILTER (For Evaporator and Blower Unit)

MORE FREQUENTLY

C,E

SEVERE DRIVING CONDITIONS

E - Driving in sandy areas

A - Repeatly driving short distance of less than 8km(5miles) in

F - Driving in heavy traffic area over 32°C(90°F)

normal temperature or less than 16km(10miles) in freezing

G- Driving on uphill, downhill, or mountain road

temperature

H- Towing a Trailer, or using a camper, or roof rack

B - Extensive engine idling or low speed driving for long distances

- Driving as a patrol car, taxi, other commercial use or vehicle towing

C - Driving on rough, dusty, muddy, unpaved, graveled or salt-

J - Driving over 170 Km/h(100 MPH)

spread roads

D- Driving in areas using salt or other corrosive materials or in very

K - Frequently driving in stop-and-go conditions

cold weather

*1: Transfer Case Oil and Axle Gear Oil should be checked (and replaced if necessary) anytime they have been submerged in water over 40cm (15.7 in.) deep.

VEHICLE MAINTENANCE REQUIREMENTS

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

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o Engine Oil and Filter

o Fuel filter

o Fuel Lines, Fuel Hoses and

Connections

The engine oil and filter should be

A clogged filter can limit the speed at

changed at the intervals specified in

which the vehicle may be driven, dam-

Check the fuel lines, fuel hoses and

the maintenance schedule. If the car

age the emission system and cause

connections for leakage and damage.

is being driven in severe conditions,

hard starting. If an excessive amount

Have a trained technician replace any

more frequent oil and filter changes

of foreign matter accumulates in the

damaged or leaking parts immediately.

are required.

fuel tank, the filter may require re-

placement more frequently.

After installing a new filter, run the

engine for several minutes, and check

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WARNING (Diesel only):

for leaks at the connections. Fuel fil-

o Drive belts

Never work on injection system with

ters should be installed by trained

engine running or within 30 sec-

Inspect all drive belts for evidence of

technicians.

onds after shutting off engine. High

cuts, cracks, excessive wear or oil

pressure pump, rail, injectors and

saturation and replace if necessary.

high pressure pipes are subjected

Drive belts should be checked periodi-

to high pressure even after the en-

cally for proper tension and adjusted

gine has been switched off. The fuel

as necessary.

jet produced by fuel leaks may cause

serious injury, if it contacts with the

body. People using pacemakers

should not move closer than 30cm

to the ECU or wiring harness within

the engine room with the engine

running, since the high currents in

the Common Rail system produce

considerable magnetic fields.

5 VEHICLE MAINTENANCE REQUIREMENTS

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o Timing belt

o Crankcase Ventilation Hoses

o Air Cleaner Filter

Inspect all parts related to the timing

Inspect the surface of hoses for evi-

A Genuine Hyundai air cleaner filter is

belt for damage and deformation. Re-

dence of heat and/or mechanical dam-

recommended when the filter is re-

place any damaged parts immediately.

age. Hard and brittle rubber, cracking,

placed.

tears, cuts, abrasions, and excessive

swelling indicate deterioration. Particu-

lar attention should be paid to examine

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those hose surfaces nearest to high

o Spark Plugs

o Vapor Hose and Fuel Filler Cap

heat sources, such as the exhaust

(For Gasoline Engine)

manifold.

The vapor hose and fuel filler cap

Make sure to install new spark plugs

Inspect the hose routing to assure that

should be inspected at those intervals

of the correct heat range.

the hoses do not come in contact with

specified in the maintenance sched-

any heat source, sharp edges or mov-

ule. Make sure that a new vapor hose

ing component which might cause heat

or fuel filler cap is correctly replaced.

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damage or mechanical wear. Inspect

o Cooling System

all hose connections, such as clamps

and couplings, to make sure they are

Check the cooling system part, such

secure, and that no leaks are present.

as radiator, coolant reservoir, hoses

Hoses should be replaced immedi-

and connections for leakage and dam-

ately if there is any evidence of dete-

age. Replace any damaged parts.

rioration or damage.

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o Coolant

The coolant should be changed at

the intervals specified in the mainte-

nance schedule.

VEHICLE MAINTENANCE REQUIREMENTS

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o Manual Transmission Oil

o Brake Hoses and Lines

o Brake Pads, Calipers and

Rotors

Inspect the manual transmission oil

Visually check for proper installation,

according to the maintenance sched-

chafing, cracks, deterioration and any

Check the pads for excessive wear,

ule.

leakage. Replace any deteriorated or

discs for run out and wear, and cali-

damaged parts immediately.

pers for fluid leakage.

NOTE:

If the oil level is low, check for

possible leaks before adding oil. Do

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not overfill.

o Brake Fluid

o Exhaust Pipe and Muffler

Check brake fluid level in the brake

Visually inspect the exhaust pipes,

fluid reservoir. The level should be

muffler and hangers for cracks, dete-

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between "MIN" and "MAX" marks on

rioration, or damage. Start the engine

o Automatic Transmission Fluid

the side of the reservoir. Use only

and listen carefully for any exhaust

hydraulic brake fluid conforming to DOT

gas leakage. Tighten connections or

The fluid level should be in the "HOT"

3 or DOT 4.

replace parts as necessary.

range of the dipstick, after the engine

and transmission are at normal operat-

ing temperature. Check the automatic

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transmission fluid level with the engine

o Rear Brake Drums/ Linings

o Suspension Mounting Bolts

running and the transmission in neu-

Parking Brake

tral, with the parking brake properly

Check the suspension connections for

applied. Use MOBIL DEXRON-II when

Check the rear brake drums and lin-

looseness or damage. Retighten to the

adding or changing fluid.

ings for scoring, burning, leaking fluid,

specified torque.

broken parts, and excessive wear. In-

spect the parking brake system in-

cluding the parking brake lever and

cables. For detailed service proce-

dures, refer to the Shop Manual.

5 VEHICLE MAINTENANCE REQUIREMENTS

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o Steering Gear Box, Linkage &

o Drive Shafts and Boots

Boots/Lower Arm Ball Joint,

Check the drive shafts, boots and

Upper Arm Ball Joint

clamps for cracks, deterioration, or

damage. Replace any damaged parts

With the vehicle stopped and engine

and, if necessary, repack the grease.

off, check for excessive free-play in

the steering wheel.

Check the linkage for bends or dam-

age. Check the dust boots and ball

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joints for deterioration, cracks, or dam-

o Air Conditioning Refrigerant

age. Replace any damaged parts.

Check the air conditioning lines and

connections for leakage and damage.

Check air conditioning performance

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according to the relevant shop manual

o Power Steering Pump, Belt

if necessary.

and Hoses

Check the power steering pump and

hoses for leakage and damage. Re-

place any damaged or leaking parts

immediately. Inspect the power steer-

ing belt for evidence of cuts, cracks,

excessive wear, oiliness and proper

tension. Replace or adjust it if neces-

sary.

DO-IT-YOURSELF MAINTENANCE

Engine Compartment

6-2

General Checks

6-5

Maintenance Precautions

6-6

Checking the Engine Oil

6-6

Checking and Changing the Engine Coolant

6-10

Changing the Air Cleaner Filter

6-13

Checking the Transmission Oil (Manual)

6-16

Checking the Transmission Fluid (Automatic)

6-17

Checking the Brakes

6-20

Checking the Clutch Fluid

6-21

Air Conditioning Care

6-22

Changing the Climate Control Air Filter

6-23

Checking and Replacing Fuses

6-24

Checking The Battery

6-27

Checking The Electric Cooling Fans

6-29

Power Steering Fluid Level

6-29

Fuel Filter

6-30

Replacement of Headlight Bulbs

6-34

Headlight Aiming Adjustment

6-35

Bulb Wattages

6-38

Fuse Panel Description

6-39

6 DO-IT-YOURSELF MAINTENANCE

ENGINE COMPARTMENT

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Gasoline Engine (3.5 V6)

CAUTION:

When inspecting or servic-

ing the engine, you should

handle tools and other

heavy objects carefully so

that the plastic cover of the

engine is not damaged.

G010A01HP

1. Fuse and Relay Box

6. Windshield Washer Fluid Reser-

10.Automatic Transmission Fluid

2. Battery

voir

Level Dipstick (Vehicle With Auto-

3. Engine Cover

7. Air Cleaner Filter

matic Transmission)

4. Brake Fluid Reservoir

8. Radiator Cap

11.Engine Oil Level Dipstick

5. Power Steering Fluid Reservoir

9. Engine Oil Filler Cap

12.Engine Coolant Reservoir Cap

DO-IT-YOURSELF MAINTENANCE

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Diesel Engine (2.5 TCI)

CAUTION:

When inspecting or servic-

ing the engine, you should

handle tools and other

heavy objects carefully so

that the plastic cover of the

engine is not damaged.

G010B01HP

1. Fuse and Relay Box

5. Engine Oil Level Dipstick

10.Windshield Washer Fluid Reser-

2. Battery

6. Engine Cover

voir

3. Automatic Transmission Fluid

7. Brake Fluid Reservoir

11.Air Cleaner Filter

Level Dipstick (Vehicle With Auto-

8. Clutch Fluid Reservoir (If Installed)

12.Radiator Cap

matic Transmission)

9. Power Steering Fluid Reservoir

13.Fuel Filter

4. Engine Oil Filler Cap

14.Engine Coolant Reservoir Cap

6 DO-IT-YOURSELF MAINTENANCE

G010C01HP-GAT

Diesel Engine (2.9 CRDi)

CAUTION:

When inspecting or servic-

ing the engine, you should

handle tools and other

heavy objects carefully so

that the plastic cover of the

engine is not damaged.

G010C01HP

1. Fuse and Relay Box

6. Brake Fluid Reservoir

10.Automatic Transmission Fluid

2. Battery

7. Windshield Washer Fluid Reser-

Level Dipstick (Vehicle With Auto-

3. Engine Oil Level Dipstick

voir

matic Transmission)

4. Engine Cover

8. Air Cleaner Filter

11.Fuel Filter

5. Engine Oil Filler Cap

9. Radiator Cap

12.Power Steering Fluid Reservoir

13.Engine Coolant Reservoir Cap

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