Hyundai Santa Fe (2006 year). Manual - part 306

EM -26

ENGINE (D4EB - DIESEL 2.2)

CYLINDER HEAD
ASSEMBLY

COMPONENTS

ED362F83

1

2

3

6

5

8

10

9

7

7.8 ~ 9.8(0.8 ~ 1.0, 5.8 ~ 7.2)

63.7(6.5, 47.0) + 120  + 120

4

CAUTION

· To avoid damage, wait until the engine
  coolant temperature drops before removing
  cylinder head.
· When handing a metal gasket, take care
  not to fold damage the contact surface. 

TORQUE : N.m (kgf.m, lb-ft)

1.  Fuel return hose
2.  Cilp
3.  Injector
4.  Injector installation plug
5.  Cylinder head cover

  6.  Cylinder head cover gasket
  7.  Fuel pump
  8.  Cylinder head
  9.  Cylinder head gasket
10.  Cylinder block assembly

SCMM16002L

CYLINDER HEAD ASSEMBLY

EM -27

26.0 ~ 28.9(2.7 ~ 3.0, 19.2 ~ 21.3)

1

3

4

122.6 ~ 137.3(12.5 ~ 14.0,
90.4 ~ 101.3)

7

12

15

14

13

11

10

9

8

5

6

2

TORQUE : N.m (kgf.m, lb-ft)

1.  Camshaft bearing cap
2.  Camshaft
3.  Oil seal
4.  Camshaft sprocket
5.  Intake cam follower

  6.  Exhaust cam follower
  7.  Lash adjuster
  8.  Valve cap
  9.  Valve spring retainer lock
10.  Valve spring retainer

11.  Valve spring
12.  Valve stem seal
13.  Cylinder head
14.  Intake valves
15.  Exhaust valves

SCMM16003L

EM -28

ENGINE (D4EB - DIESEL 2.2)

REMOVAL

ED877421

CAUTION

• Use fender covers to avoid damaging painted

surfaces.

• To avoid damage, unplug the wiring connec-

tors carefully while holding the connector
portion to avoid damage.

• To avoid damaging the cylinder head, wait un-

til the engine coolant temperature drops be-
low normal temperature before loosening the
retaining bolts.

NOTE

Mark all wiring and hoses to avoid misconnection.
Also, be sure that they do not contact other wiring or
hoses, or interfer with other parts.

1.

Before removing the cylinder head, the timing belt
should be removed first. Refer to the timing belt ’re-
moval’ step.

2.

Disconnect the fuel return hose after removing the
clips(A).

A

ACIE057A

3.

Remove the plugs(A).
a.

Pull the plug up slightly. (more than 1mm)

b.

Rotate the plug 90 clockwise.

c.

Remove the plug with inserting a (-)driver be-
tween the plug assy(B) and the cylinder head
cover(C).

A

C

B

ACIE058A

4.

Loosen the injector holder bolt(A) with 5mm hexago-
nal wrench(B).

A

B

ACIE059A

5.

Pull the injector holders(A) with the bolts(B).

B

A

LCIF017A

CYLINDER HEAD ASSEMBLY

EM -29

6.

Remove the injectors(A).

A

ACIE060A

7.

Remove

the

cylinder

head

cover(B)

mounting

bolts(A).

B

A

ACIE061A

8.

Remove the cylinder head cover(A).

A

ACIE062A

9.

Remove the injector holders(A) with the bolts(B)
which was loosened in the step 5.

B

A

ACIE063A