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Hyundai Getz: Body Repair Manual - part 32

134

ZINC-PHOSPHA

ZINC-PHOSPHATE CO

TE CO

TE COA

AT & CA

T & CA

T & CATIONIC ELECTR

TIONIC ELECTR

TIONIC ELECTRODEPOSITION PRIMER

ODEPOSITION PRIMER

In order to improve the adhesion of the paint coat on the steel panel, and also to improve the corrosion resistance, the entire
body is coated with a film of Zinc-phosphate and a cationic electrodeposition primer.

CORROSION PROTECTION - Zinc-phosphate coat & cationic eletrodeposition primer

Body steel panel

Zinc-phosphate film

Cationic electrodeposition primer

COR-0020

135

ANTI-CORROSION PRIMER

An anti-corrosion primer has been applied to the side sill outer panel for the purposes of corrosion prevention and abrasion
protection. If this panel is replaced, apply an anti-corrosion primer between the undercoat and the intermediate coat, as
shown in the following illustrations.

Rock panel primer (Thickness 180

~ 200 µ

)

CORROSION PROTECTION - Anti-corrosion primer

TB-133-2

SECTION A-A'

Front & rear door outer
panel

Side sill outer panel

133-1

Door inner panel

136

CORROSION PROTECTION - Antivibration pads

ANTIVIBRATION PADS-LOCATION & SECTION

SECTION A-A'

SECTION B-B'

SECTION C-C'

SECTION D-D'

ANT-0002

ANT-0003

ANT-0004

ANT-0005

ANT-0001

84152-1C000

84186-1C000

84156-1C000

84187-1C000

84151-1C000

84155-1C000

84185-1C000

Dash panel

Dash lower reinforcement

84151/52-1C000

Center floor panel

84151/52-1C000

Front seat cross member

84155/56-1C000

3mm

15mm

Rear floor extension

7mm

Rear floor panel

84155/56-1C000

Rear floor front
cross member

84156/55-1C000

Center floor panel

Rear floor side
front member

Center floor side
member

Side sill inner
panel

44.5mm

137

CORROSION PROTECTION - Attachment of antivibration pads

ANT-0001

ATTACHMENT OF ANTIVIBRATION PADS

Antivibration pads are attached to the upper surface of the floor and at the interior side of the dash panel in order to absorb
vibrations and shut out exhaust gas heat. If these antivibration pads are peeled off in the course of replacement or repair
of a welded panel, cut and attach replacement material (in the shape shown in the figure).

Heat the "antivibration pad" with a blow drier to soften it.

Align the antivibration pad layer in the position where it is to be
installed, and then press it down with a roller or a block of wood
so that it adheres well.

NOTE
An infrared lamp can also be used to heat both the antivibration
pad layer and the body panels(be sure to wear gloves).

COR-0006

COR-0007