Hummer H2. Manual - part 524

Fig. 41: Front Door Fastener 
Courtesy of GENERAL MOTORS CORP. 

1. With an assistant, align the door to the vehicle and install the fastener (1) that retains the door hinge 

halves together. 

Tighten: Tighten the fastener to 9 N.m (7 lb ft). 

2. Transfer components as necessary.  

3. Install the fasteners that retain the door check link to the body. Refer to Door Check Link 

Replacement .  

4. Install the wiring harness. Refer to Wiring Harness Replacement - Front Door .  

NOTE:

Refer to Fastener Notice in Cautions and Notices.

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

  

5. Install the water deflector. Refer to Water Deflector Replacement - Front Door .  

6. Install the door trim panel. Refer to Trim Panel Replacement - Side Front Door .  

DOOR ADJUSTMENT - REAR 

1. Loosen the door hinge bolts and adjust the door by moving the door: 

z

Upward or downward  

z

Forward or rearward  

z

Inward or outward  

Fig. 42: Adjusting Rear Door To Front Door Gap 
Courtesy of GENERAL MOTORS CORP. 

2. Adjust the rear door to front door gap to 5 mm (0.2 in). 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

  

Fig. 43: Adjusting Rear Door To Body Side Panel 
Courtesy of GENERAL MOTORS CORP. 

3. Adjust the rear door to body side panel 5 mm (0.2 in). 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2

  

Fig. 44: Adjusting Rear Door To Rocker Panel Gap 
Courtesy of GENERAL MOTORS CORP. 

4. Adjust the rear door to rocker panel gap to 5 mm (0.2 in). 

5. When proper adjustment specifications are set, 

Tighten: Tighten the hinge bolts to 25 N.m (18 lb ft). 

DOOR REPLACEMENT - REAR 

Removal Procedure 

1. Remove the door trim panel. Refer to Trim Panel Replacement - Side Rear Door .  

2. Remove the water deflector. Refer to Water Deflector Replacement - Rear Door .  

NOTE:

Refer to Fastener Notice in Cautions and Notices.

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Doors - Hummer H2