Hummer H2. Manual - part 254

6. Verify all primers and urethane adhesive are within expiration dates. 

Fig. 26: Applying Pinch-Weld Primer Black #3 To Surface Of Pinch-Weld Flange 
Courtesy of GENERAL MOTORS CORP. 

7. Shake the pinch-weld primer black #3 for at least 1 minute. 

CAUTION: Failure to prep the area prior to the application of primer may cause 

insufficient bonding of urethane adhesive. Insufficient bonding of 
urethane adhesive may allow unrestrained occupants to be ejected 
from the vehicle resulting in personal injury.

IMPORTANT: Do not apply the black #3 primer to the existing bead of the urethane 

adhesive on the pinch-weld flange. Apply the primer only to nicks, 
scratches or the primed surfaces.

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Stationary Windows - Hummer H2

  

8. Use a new dauber in order to apply the primer to the surface of the pinch-weld flange (1).  

9. Allow the pinch-weld primer to dry for approximately 10 minutes. 

Fig. 27: Identifying Windshield 
Courtesy of GENERAL MOTORS CORP. 

10. With the aid of an assistant dry fit the window to the opening in order to determine the correct position. 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Stationary Windows - Hummer H2

  

Fig. 28: Aligning Windshield 
Courtesy of GENERAL MOTORS CORP. 

11. Using masking tape in order to mark the locations (1) of the window (2) in the opening.  

12. Cut the masking in the center and remove the window from the opening. 

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Stationary Windows - Hummer H2

  

Fig. 29: Applying Glass Prep (Clear #1) 
Courtesy of GENERAL MOTORS CORP. 

13. Use a new dauber in order to apply glass prep clear #1 to the area approximately 10-16 mm (3/8-5/8 in) 

around the entire perimeter of the window inner surface. 

Immediately wipe the glass primed area using a clean, lint-free cloth.

IMPORTANT: Use care when applying glass prep clear #1 on the window. This primer 

dries almost instantly, and may stain the viewing area of the window if not 
applied evenly.

 

2004 Hummer H2 

2004 ACCESSORIES & EQUIPMENT Stationary Windows - Hummer H2