Hummer H2. Manual - part 2200

 

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Hummer H2. Manual - part 2200

 

 

7. Lower the vehicle.  

STABILIZER SHAFT INSULATOR REPLACEMENT 

Removal 

1. Remove the stabilizer shaft insulator bracket mounting bolts. See Fig. 4 .  

2. Raise and support the vehicle.  

3. Support the rear axle at curb height.  

4. Separate the stabilizer shaft from the axle.  

5. Remove the stabilizer shaft insulators brackets.  

6. Remove the stabilizer shaft insulators.  

Installation 

1. Install the stabilizer shaft insulators to the stabilizer shaft. See Fig. 4 .  

2. Install the stabilizer shaft insulator brackets to the rear axle.  

3. Install the stabilizer shaft bracket mounting bolts. Tighten the insulator bracket bolts to 33 N.m (24 lb ft). 

4. Remove the rear axle support.  

5. Lower the vehicle.  

STABILIZER SHAFT LINK REPLACEMENT 

Removal 

1. Raise and support the vehicle.  

2. Support the rear axle at curb height.  

3. Remove the stabilizer shaft link nut and bolt from the frame bracket. See Fig. 4 .  

4. Remove the stabilizer shaft link nut from the ball stud.  

5. Remove the stabilizer shaft link.  

Installation 

1. Install the stabilizer shaft link.  

2.  

Install the stabilizer shaft link nut to the ball stud. See Fig. 5 .  

3. Install the stabilizer shaft link nut and bolt to the frame bracket. See Fig. 4 . Tighten the link to frame 

bracket nut to 72 N.m (53 lb ft). Tighten the ball stud to stabilizer shaft nut to 72 N.m (53 lb ft).  

4. Remove the rear axle support.  

NOTE:

When tightening the lower link nut verify that the inner jam nut bottoms 
out on the ball stud. 

 

2004 Hummer H2 

2003-04 SUSPENSION Rear - H2

  

5. Lower the vehicle.  

SHOCK ABSORBER REPLACEMENT 

Removal 

1. Raise and support the vehicle.  

2. Support the rear axle.  

3. Disconnect the air suspension level sensor (if equipped). Refer to Suspension.  

4. Remove the upper shock absorber nut and the bolt.  

5. Remove the lower shock absorber nut and the bolt.  

6. Remove the shock absorber.  

Installation 

1. Install the shock absorber.  

2. Install the upper shock absorber nut and bolt.  

3. Install the lower shock absorber nut and bolt. Tighten the bolts to 105 N.m (77 lb ft).  

4. Connect the air suspension level sensor (if equipped). Refer to Air Suspension.  

5. Remove the rear axle support.  

6. Lower the vehicle.  

SHOCK ABSORBER DISPOSAL 

Disposal Procedures 

1. Make an indentation 10 mm (0.4 in) from the bottom (4) of the tube (3) using a centerpunch. See Fig. 6 .  

2. Clamp the shock absorber in a vise horizontally with the shock absorber rod (1) completely extended. See 

Fig. 6 .  

3. Drill a hole in the shock absorber at the centerpunch (4) using a 5 mm (3/16 in) drill bit. Gas or a gas/oil 

mixture will exhaust when the drill bit penetrates the shock absorber. Use shop towels in order to contain 
the escaping oil.  

4. Make an indentation in the middle (2) of the tube (3) with a centerpunch. See Fig. 6 .  

CAUTION: Gas charged shock absorbers contain high pressure gas. Do not remove 

the snap ring from inside the top of the tube. If the snap ring is removed, 
the contents of the shock absorber will come out with extreme force which 
may result in personal injury. 

CAUTION: To prevent personal injury, wear safety glasses when center punching and 

drilling the shock absorber. Use care not to puncture the shock absorber 
tube with the centerpunch. 

 

2004 Hummer H2 

2003-04 SUSPENSION Rear - H2

  

5. Drill a second hole in the shock absorber at the centerpunch (2) using a 5 mm (3/16 in) drill bit. Oil will 

exhaust when the drill bit penetrates the shock absorber. Use shop towels in order to contain the escaping 
oil.  

6. Remove the shock absorber from the vise. Hold the shock absorber over a drain pan horizontally with the 

holes down. Move the rod (1) in and out of the tube (3) to completely drain the oil from the shock 
absorber.  

 

2004 Hummer H2 

2003-04 SUSPENSION Rear - H2

  

 

2004 Hummer H2 

2003-04 SUSPENSION Rear - H2

  

 

 

 

 

 

 

 

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