Hummer H2. Manual - part 1919

Fig. 10: Removing Starter Assembly From Engine 
Courtesy of GENERAL MOTORS CORP.

 

2004 Hummer H2 

2004 STARTING & CHARGING SYSTEMS Starters - H2

  

Fig. 11: Identifying Starter Heat Shields 
Courtesy of GENERAL MOTORS CORP. 

Installation Procedure 

1. Install the starter heat shield.  

2. Snap the transmission cover to the starter.  

3. Install the positive cable to the starter.  

4. Install the positive cable nut. Tighten the positive cable nut to 9 N.m (80 lb in).  

5. Install the starter lead to the starter.  

6. Install the starter lead nut. Tighten the starter lead nut to 3.4 N.m (30 lb in).  

7. Position the starter into place.  

 

2004 Hummer H2 

2004 STARTING & CHARGING SYSTEMS Starters - H2

  

8. Install the starter bolts. Tighten the starter bolts to 50 N.m (37 lb ft).  

9. Connect the oil level sensor electrical connector.  

10. Install the transmission cover bolt. Tighten the transmission cover bolt to 9 N.m (80 lb in).  

11. Install the engine protective shield.  

12. Lower the vehicle.  

13. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE 

DISCONNECT/CONNECT PROCEDURE (SINGLE BATTERY) .  

TORQUE SPECIFICATIONS 

TORQUE SPECIFICATIONS 

Application 

Ft. Lbs. (N.m) 

Battery Cable Bracket Bolt 

18 (25) 

Battery Hold-Down Retainer Bolt 

18 (25) 

Battery Tray Nut 

18 (25) 

Engine Wiring Harness Auxiliary Negative Battery Cable Bolt 

12 (16) 

Engine Wiring Harness Ground Bolt 

12 (16) 

Engine Wiring Harness Ground/Negative Cable Bolt 

18 (25) 

Front Axle Mounting Bracket Nut 

70 (95) 

Generator Bracket Bolt 

37 (50) 

Generator Bolt 

37 (50) 

Negative Battery Cable Bolt 

13 (17) 

Positive Battery Cable Bolt 

13 (17) 

Starter Bolt 

37 (50) 

INCH Lbs. (N.m)

Battery Cable Channel Bolt 

106 (12) 

Battery Tray Bolt 

80 (9) 

Forward Lamp Wiring Harness Ground/Negative Cable Bolt 

80 (9) 

Front End Diagonal Brace Bolt 

80 (9) 

Generator Cable Nut 

80 (9) 

Ground Strap Nut 

80 (9) 

Positive Cable Nut 

80 (9) 

Positive Cable At UBEC Bolt 

80 (9) 

Starter Lead Nut 

30 (3.4) 

Surge Tank Bolt/Nut 

80 (9) 

Transmission Cover Bolt 

80 (9) 

 

2004 Hummer H2 

2004 STARTING & CHARGING SYSTEMS Starters - H2

  

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