Hummer H2. Manual - part 1184

 

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Hummer H2. Manual - part 1184

 

 

be 90 percent and the off-time 10 percent. 

Charging System Indicator 

The IPC illuminates the charge indicator in the message center when the following occurs: 

z

The PCM detects that the generator output is less than 11 volts or greater than 16 volts. The IPC receives 
a class 2 message from the PCM requesting illumination.  

z

The IPC determines that the system voltage is less than 11 volts or greater than 16 volts. The IPC receives 
a class 2 message from the body control module (BCM) indicating the system voltage.  

z

The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for 
approximately 3 seconds.  

z

The ignition is on, with the engine off.  

STARTING SYSTEM DESCRIPTION AND OPERATION 

The PG-260L is an non-repairable starter motor. It has pole pieces that are arranged around the armature within 
the starter housing. When the solenoid windings are energized, the pull-in winding circuit is completed to 
ground through the starter motor. The hold-in winding circuit is completed to ground through the solenoid. The 
windings work together magnetically to pull in and hold in the plunger. The plunger moves the shift lever. This 
action causes the starter drive assembly to rotate on the armature shaft spline as it engages with the flywheel 
ring gear on the engine. At the same time, the plunger closes the solenoid switch contacts in the starter solenoid. 
Full battery voltage is then applied directly to the starter motor and it cranks the engine. 

As soon as the solenoid switch contacts close, current stops flowing thorough the pull-in winding as battery 
voltage is now applied to both ends of the windings. The hold-in winding remains energized; its magnetic field 
is strong enough to hold the plunger, shift lever, starter drive assembly, and solenoid switch contacts in place to 
continue cranking the engine. When the engine starts, the pinion gear overrun sprag protects the armature from 
excessive speed until the switch is opened. 

When the ignition switch is released from the CRANK position, voltage is removed from the starter solenoid S 
terminal. Current flows from the motor contacts through both windings to ground at the end of the hold-in 
winding. However, the direction of the current flow through the pull-in winding is now in the opposite direction 
of the current flow when the winding was first energized. 

The magnetic fields of the pull-in and hold-in windings now oppose one another. This action of the windings, 
along with the help of the return spring, cause the starter drive assembly to disengage and the solenoid switch 
contacts to open simultaneously. As soon as the contacts open, the starter motor is turned off. 

SPECIAL TOOLS AND EQUIPMENT 

SPECIAL TOOLS 

Special Tools 

Illustration

Tool Number/Description

 

2004 Hummer H2 

2004 ELECTRICAL Engine Electrical - Hummer H2

  

GM P/N 12303040 

Battery Side Terminal Adapters

J 38758 

Parasitic Draw Test Switch

J 42000 

Battery Tester

J 42634 

Battery Module Charger (HP2)

 

2004 Hummer H2 

2004 ELECTRICAL Engine Electrical - Hummer H2

  

J 43679 

Panasonic Battery Removal Tool (HP2)

J 46093 

Rotor and Flexplate Holding Tool (HP2)

Panasonic Battery Test Terminals (HP2)

 

2004 Hummer H2 

2004 ELECTRICAL Engine Electrical - Hummer H2

  

2004 ELECTRICAL

Engine Electrical - Hummer H2 

SPECIFICATIONS 

FASTENER TIGHTENING SPECIFICATIONS 

Fastener Tightening Specifications 

BATTERY USAGE 

Battery Usage 

Application

Specification

Metric

English

Battery Cable Bracket Bolt

25 N.m

18 lb ft

Battery Cable Channel Bolt

12 N.m

106 lb in

Battery Hold Down Retainer Bolt

25 N.m

18 lb ft

Battery Tray Bolt

9 N.m

80 lb in

Battery Tray Nut

25 N.m

18 lb ft

Engine Wiring Harness Auxiliary Negative Battery Cable Bolt

16 N.m

12 lb ft

Engine Wiring Harness Ground Bolt

16 N.m

12 lb ft

Engine Wiring Harness Ground/Negative Cable Bolt

25 N.m

18 lb ft

Front Axle Mounting Bracket Nut

95 N.m

70 lb ft

Forward Lamp Wiring Harness Ground/Negative Cable Bolt

9 N.m

80 lb in

Front End Diagonal Brace Bolt

9 N.m

80 lb in

Generator Bracket Bolt

50 N.m

37 lb ft

Generator Bolt

50 N.m

37 lb ft

Generator Cable Nut

9 N.m

80 lb in

Ground Strap Nut

9 N.m

80 lb in

Negative Battery Cable Bolt

17 N.m

13 lb ft

Positive Battery Cable Bolt

17 N.m

13 lb ft

Positive Cable Nut

9 N.m

80 lb in

Positive Cable at Underhood Bussed Electrical Center (UBEC) Bolt

9 N.m

80 lb in

Starter Bolt

50 N.m

37 lb ft

Starter Lead Nut

3.4 N.m

30 lb in

Surge Tank Bolt/Nut

9 N.m

80 lb in

Transmission Cover Bolt

9 N.m

80 lb in

Base

Cold Cranking Amperage (CCA)

880 A

Reserve Capacity Rating

115 Minutes

Replacement Battery Number

79-6YR

 

2004 Hummer H2 

2004 ELECTRICAL Engine Electrical - Hummer H2

  

 

2004 Hummer H2 

2004 ELECTRICAL Engine Electrical - Hummer H2

  

 

 

 

 

 

 

 

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