Hummer H1 (2002+). Manual - part 173

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 Body  10-63

®

05745159

FUEL FILLER HOUSING REPLACEMENT

Main Fuel Tank 

Removal 

1.

Remove filler cap from filler spout (Figure 10-122).

2.

Remove screw securing cap tether (not shown) to fuel
filler housing, mark location for reassembly

3.

Remove three nuts, washers, capscrews, and washers
securing fuel filler housing to filler spout.

4.

Remove five screws and washers securing fuel filler
housing to right outer wheelhouse panel.

5.

Push filler cap through filler housing and remove fuel
filler housing.

6.

Inspect six speednuts for damage. Replace if defective or
missing.

Installation 

1.

Pull filler cap through fuel filler housing and install housing 
on right outer wheelhouse panel with five screws.Tighten 
screws to 18 lb in. (2 N•m)  (Figure 10-122)

2.

Using the sixth screw, install fuel cap tether (not shown) to
fuel filler housing at the sixth screw position.

3.

Secure fuel filler housing to filler spout with three
washers, capscrews, washers, and nuts.

4.

Install filler cap on filler spout.

Figure 10-122:   Fuel Filler Housing - Main Tank

Auxiliary Fuel Tank 

Removal

1.

Remove five screws and fuel filler tube splash shield from 
inside of right rear wheelhouse.

2.

Remove filler cap from filler spout (Figure 10-123).

3.

Remove screw securing cap tether (not shown) to fuel
filler housing, mark location for reassembly 

4.

Remove three locknuts, washers, bolts, and reinforcement
ring securing fuel filler tube to housing.

5.

Remove four screws and fuel filler housing from body.

Installation

1.

Secure fuel filler housing to body with four screws.

2.

Using the fifth screw, install cap tether (not shown) to fuel
filler housing at the fifth screw position.

3.

Secure fuel filler tube to housing with reinforcement ring,
three bolts, washers and locknuts.

4.

Screw filler cap into filler spout.

5.

Secure fuel filler tube splash shield to brackets in right
rear wheelhouse with five screws.

Figure 10-123:   Fuel Filler Housing

Auxiliary Fuel Tank 

FUEL FILLER 

FILLER SPOUT

RIGHT OUTER 

SPEEDNUT

FILLER CAP

WHEELHOUSE PANEL

HOUSING

SPEEDNUT

FILLER

CAP

REINFORCEMENT

RING

FUEL FILLER

HOUSING

FILLER

SPOUT

RIGHT OUTER

WHEELHOUSE

PANEL

10-64

Body

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ROADSIDE EMERGENCY EQUIPMENT

Tire Jack and Optional Triangle Warning Kit 
Hold-Down Bracket Replacement
(For Two-Passenger Model) 

Removal 

1.

Remove two wingnuts, washers, and hold-down brackets 
(Figure 10-124).

2.

Remove tire jack and triangle warning kit.

3.

Remove two studs from bracket.

Installation 

1.

Place tire jack and triangle warning kit in place 
(Figure 10-124).

2.

Install two studs on bracket.

3.

Install two hold-down brackets on studs with two washers
and wing nuts.

Figure 10-124:   Emergency Equipment Hold-Down 

Bracket - Two-Passenger Vehicle

Tire Jack and Optional Triangle Warning Kit 
Hold-Down Replacement
(Four-Passenger Vehicle, Station Wagon, 
and Open Body) 

Removal 

1.

Remove triangle warning kit and tire jack from under right 
rear seat.

2.

Remove two wing nuts, washers, screws, clamp bracket,
and hold-down bracket from seat support (Figure 10-125).

3.

Remove nut, washer, screw, washer, and strap bracket
from seat support.

4.

Remove nut, washer, screw, washer, and strap from strap
bracket.

Installation 

1.

Secure strap to strap bracket with screw, two washers, and 
nut (Figure 10-125).

2.

Secure strap bracket to seat support with screw, two
washers, and nut.

3.

Secure hold-down bracket and clamp bracket to seat
support with two screws, washers, and wing nuts.

4.

Position tire jack and triangle warning kit in place, and
secure with strap.

Figure 10-125:   Emergency Equipment Hold-Down 

Bracket Replacement — Four-Passenger Vehicle

BRACKET

TRIANGLE 

TIRE JACK

STUD

HOLD-DOWN BRACKET

WARNING KIT
(OPTIONAL)

STRAP BRACKET

STRAP

SEAT SUPPORT

CLAMP

HOLD-DOWN 

BRACKET

 BRACKET

 

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 Body  10-65

 

 

®

 

05745159

 

FOUR-PASSENGER SOFT TOP

Interior Trim Replacement

 

Removal 

 

1.

Remove front and rear seats.

2.

Remove front and center consoles.

3.

Remove speakers from rear wall (Section 12).

4.

Remove two panel fasteners from upper center trim of
windshield frame (Figure 10-127).

5.

Remove five screw and washer assemblies and upper
center and center trim from windshield frame.

6.

Remove four screw and washer assemblies and trim from
side of rear compartment wall  (Figure 10-128).

7.

Remove three screws, and upper B-pillar trim piece
(Figure 10-126). 

8.

Remove three screws and lower B-pillar trim from B-
pillar (Figure 10-126).

9.

Disconnect courtesy light electrical connector, and remove
courtesy light lens, two rivets, washers, and courtesy light
from trim.

10. Remove four screws, two panel fasteners, lower trim, and

trim from rear compartment wall (Figure 10-128).

11. Remove screw and washer assembly and center trim from

rear compartment wall.

 

Figure 10-127:   Upper Trim Replacement

UPPER B-PILLAR TRIM

LOWER B-PILLAR TRIM

PANEL FASTENER

UPPER CENTER TRIM

CENTER TRIM

WINDSHIELD FRAME

 

3-1-01

10-66

Body

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Figure 10-128:   Rear Wall Compartment Location

Installation 

1.

Secure center trim to rear compartment wall with screw 
and washer assembly (Figure 10-128).

2.

Secure lower trim and trim to rear compartment wall with
two panel fasteners and four screw and washer assemblies.

3.

Secure trim to rear compartment wall with four screw and
washer assemblies.

4.

Connect courtesy light electrical connector, and secure
courtesy light to trim with two washers and rivets
(Figure 10-126).

5.

Secure courtesy light lens to courtesy light bracket.

6.

Fasten lower B-pillar trim with 3 screws.

7.

Position upper B-pillar trim piece, overlapping the lower
B-pillar trim piece, attach with 3 screws.

8.

Secure center trim to windshield frame with two screw
and washer assemblies  (Figure 10-129).

9.

Secure upper center trim to windshield frame and center
trim with two panel fasteners and three screw and washer
assemblies.

10. Install speakers on rear wall (Section 12).

11. Install front and center consoles.

12. Install front and rear seats.

Figure 10-129:   Interior Trim Replacement

CENTER TRIM

REAR 

TRIM

PANEL 

TRIM

TRIM

FASTENER

COMPARTMENT

WALL

LOWER

PANEL FASTENER

WINDSHIELD

CENTER TRIM

 UPPER 

FRAME

 CENTER

 TRIM