Hummer H1 (2002+). Manual - part 95

 

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 Transmission/Transfer Case  5-179

 

 

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05745159

 

Figure 5-162:   Rear Case Installation

Figure 5-163:   Tone Wheel Speedometer Installation

Figure 5-164:   Installing Mainshaft Bearing In Rear 

Retainer

Figure 5-165:   Rear Retainer and Mainshaft Bearing 

Snap Ring Installation

Figure 5-166:   Extension Housing Installation

REAR

CASE

DOWEL

OIL

PUMP

SNAP RING

TONE WHEEL

SNAP RING

MAINSHAFT

TOOL

J–33832

BEARING

TOOL

HANDLE

J–8092

REAR

RETAINER

SNAP

RING

MAINSHAFT

BEARING

REAR

RETAINER

EXTENSION

HOUSING

 

4-1-00

 

5-180

Transmission/Transfer Case

 

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Figure 5-167:   Front Yoke Installation

 

43. Install drain plug in rear case. Tighten plug to 15-25 lb-ft

(20-33 N•m).

44. Apply Loctite PST to threads of indicator switches and

speed sensor.

45. Install indicator switches. Tighten switches to 15-25 lb-ft

(20-33 N•m).

46. Install speed sensor. Tighten sensor to 30-35 lb-ft (41-47

N•m).

47. Transfer case can be filled before or after installation in

vehicle. Tighten fill plug to 15-25 lb-ft (20-33 N•m) after
refill.

YOKE

NUT

SEAL 

FRONT 

FRONT 

OUTPUT 

YOKE

OUTPUT SHAFT

WASHER

 

4-1-00

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 Transmission/Transfer Case  5-181

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05745159

TRANSFER CASE TORQUE SPECIFICATIONS

TRANSMISSION TORQUE SPECIFICATIONS

Case bolts (all)  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Detent plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Drain/fill plugs  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Exhaust bracket nuts . . . . . . . . . . . . . . . . . . . . . . . 

Extension housing bolts  . . . . . . . . . . . . . . . . . . . . 

Front retainer bolts . . . . . . . . . . . . . . . . . . . . . . . . 

Front output shaft yoke nut . . . . . . . . . . . . . . . . . . 

Indicator switches (both). . . . . . . . . . . . . . . . . . . . 

Oil cooler tube nuts. . . . . . . . . . . . . . . . . . . . . . . . 

Range lever nut . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear retainer bolts . . . . . . . . . . . . . . . . . . . . . . . . . 

Speed sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Transfer case mounting nuts . . . . . . . . . . . . . . . . . 

20-25 lb-ft (27-34 N•m)

12-18 lb-ft (16-24 N•m)

15-25 lb-ft (20-33 N•m)

18-22 lb-ft (24-30 N•m)

20-25 lb-ft (27-34 N•m)

12-18 lb-ft (16-24 N•m)

130-200 lb-ft (176-271 N•m)

15-25 lb-ft (20-34 N•m)

150-230 in.-lb (17-26 N•m)

20-25 lb-ft (27-34 N•m)

22-25 lb-ft (30-34 N•m)

30-35 lb-ft (41-47 N•m)

20-26 lb-ft (27-35 N•m)

Adapter-to-case nuts . . . . . . . . . . . . . . . . . . . . . . . 

Converter bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Converter housing cover bolts. . . . . . . . . . . . . . . . 

Manual shaft detent lever nut . . . . . . . . . . . . . . . . 

Oil pan bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Oil pump bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Park pawl bracket-to-case bolt  . . . . . . . . . . . . . . . 

Pressure test port plug. . . . . . . . . . . . . . . . . . . . . . 

Solenoid-to-valve body screw. . . . . . . . . . . . . . . . 

Transmission-to-engine bolts/studs. . . . . . . . . . . . 

Valve body screws. . . . . . . . . . . . . . . . . . . . . . . . . 

25 lb-ft (34 N•m)

32 lb-ft (44 N•m)

62 lb-in. (7 N•m)

18 lb-ft (24 N•m)

32 lb-ft (44 N•m)

97 lb-in. (11 N•m)

18 lb-ft (24 N•m)

97 lb-in. (11 N•m)

71 lb-in. (8 N•m)

32 lb-ft (44 N•m)

18 lb-ft (24 N•m)

5-182

Transmission/Transfer Case

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ESSENTIAL TOOLS

Procure from Kent-Moore.

J–35944-AMG

J–35944-500

J–35944-22

J–8614-01

J–33043-2

J–33831

J–33835

J–25025-B

J–21867

J–39775

J–8092

J–42497

Tool No.

Description

J–35944-AMG

Transmission Oil Cooler Flush Kit

J–35944-500

Cooler Line Adapters

J–35944-22

Oil Cooler Flushing Fluid

J–8614-01

Yoke Holding Tool

J–8092

Universal Driver Handle

J–25025-B

Dial Indicator and Guide Pin Set

J–39775

Transmission Test Jumper Harness

J–21867

Pressure Gauge and Hose Assembly

J–33831

Input Seal Installer

J–33835

Pump Housing Seal Installer

J–38869

Output Shaft Seal Installer (not shown)

J–41623

Oil Cooler Release Tool (not shown)

J–42543

Selector Shaft Seal Remover/Installer (not shown)

J–42497

Extension Housing Seal Installer (not shown)

J–38694

Installer, Oil Pump to Converter Seal (not shown)

J–8614-5

Bolt Kit, Yoke Holding Tool (not shown)