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5. Remove evaporator.

6. The installation is in the reverse order of the removal.

The Evaporator Installation Guide

1. Pack certain SW-100 compressor oil into the refrigerant circuit when installing a new evaporator.

Refill: (approximate)

15ml {15 cc, }

Check Evaporator

1. Remove evaporator.

2. Remove the evaporator core from the evaporator.

3. Check for crack, damage or oil leakage.

•

Replace the evaporator core if any of the above-mentioned fault occurs.

4. Check the fin for bending.

•

Flat it with a flat head screwdriver if it is bent.

Check Heater

1. Remove the heater.

2. Remove heating core from the heater.

3. Check for crack, damage or refrigerant leakage.

•

Replace the heating core if any of the above-mentioned faults occurs.

4. Check the fin for bending

•

Flat it with a flat head screwdriver if it is bent.

5. Check heater inlet hose and outlet hose for bend or damange.

•

Repair the hose if necessary.

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4. A/C Compressor Removal / Installation

1. Disconnect the negative (--) terminal cable from the battery.

2. Drain the refrigerant from the system.

3. Detach the radiator.

4. Loose the drive belt and then remove the drive belt.

Notice:

• If anything moisture or any foreign matter enters into the Refrigeration system for circulation,

the cooling performance of the Refrigeration system will obviously deteriorate with abnormal

noise. Plug the port immediately after removing any cooling circulation component to prevent

anything moistur or any foreign matter from entering the circulation.

5. Remove the compressor inlet and outlet pipe.

6. Removemagnetic clutch connector.

7. Remove the compressor.

8. The installation is in the reverse order of the removal.

9. Adjust the drive belt.

10. Check the Refrigeration system performance.

5. The Condenser Removal / Installation

1. Disconnect the negative (--) terminal cable from the battery.

2. Drain the refrigerant from the system.

Notice:

• If anything moisture or any foreign matter enters into the Refrigeration system for circulation,

the cooling performance of the Refrigeration system will obviously deteriorate with abnormal

noise. Plug the port immediately after removing any cooling circulation component to prevent

anything moistur or any foreign matter from entering the circulation.

3. Remove the condenser inlet and outlet pipeline to prevent the compressor oil from splashing.

4. Remove condenser fan connector.

5. Remove the engine hood lock.

6. Remove the engine hood lock support brace.

7. Remove the condenser.

8. The installation is in the reverse order of the removal.

9. Check the Refrigeration system performance.

The Condenser Installation Description:

1. When installing the new condenser, it is recommended to fill certain SW-100 compressor oil into the

refrigerant circuit.

Refill: (approximate)

20ml{20 cc }

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Check the condenser

1. Check for crack, damage or oil leakage.

•

Replace the condenser if any of the above-mentioned faults occurs.

2. Check if the fin area is blocked by dust.

•

Clean it if it is blocked.

3. Check if the fin area bends.

•

If the fin area bends, level it with a flat head screwdriver.

6. Refrigeration Pipeline Removal / Installation

1. Remove battery.

2. Drain the refrigerant from the system.

3. Remove air filter.

4. Remove the clamp.

5. Remove the compressor inlet hose.

6. Remove the compressor outlet hose.

7. Remove liquid pipe I.

8. Remove pressure switch connector.

9. Remove the pipe clamp.

10. Remove liquid pipe II.

11. The installation is in the reverse order of the removal.

Notice:

• If anything moisture or any foreign matter enters into the Refrigeration system for circulation,

the cooling performance of the Refrigeration system will obviously deteriorate with abnormal

noise. Plug the port immediately after removing any cooling circulation component to prevent

anything moistur or any foreign matter from entering the circulation.

Introduction Of The Refrigeration Pipeline Removal:

Nuts union type:

Loose the nuts with 2 wrenches and then remove the refrigeration pipe (or the hose).

Slider joint type:

Clip the slider block recess end with pliers or the similar tool and remove the attaching bolt or screw cap.

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Introduction Of The Refrigeration Pipeline Installation:

1. It is recommended to fill some SW-100 compressor oil into the refrigerating circulation when installing a

new refrigeration pipe or cooling hose.

Refill: (approximate)

5ml{5 cc}: Refrigeration pipe

10ml{10 cc}: Condenser hose

2. Fill compressor oil to O-ring and other connecting points.

3. Tighten the connecting points.

Nuts union or slider joint type:

1. Tighten the nuts or the bolts of the connectiong

points by hand.

2. Tighten the connecting points with specified

torque wrench. It is connected with nuts. Tighten

the nuts with a wrench or a torque wrench.

3. Clip the slider block recess with pliers or other

similar tool and clamp the pipe used to connect

slider block. Tighten the bolt or the nuts at the

connecting points with a torque wrench.

7. A/C control panel removal / installation:

1. Disconnect the negative (--) terminal cable from the battery.

2. Remove the auxiliary console.

3. Disconnect the hot and cold air cable and airflow allocating cable.

4. Remove A/C control panel.

5. Disconnect blower switch connector.

6. Remove the lighting wire harness connector.

7. Remove the inside and outside circulation switch connector.

8. The installation is in the reverse order of the removal.

Slider Buldge

Slider Recession

Torque Wrench