153

4. Remove the rear brake hose compo.

Loose the union thread that connects the rear brake hose to LR and RR brake pipe compo., remove the

E-shaped clip on the hose support bracket. Remove the rear brake hose compo.

5. Remove rear left, right brake pipe compo.

(1) Remove a dual tube clip

(2) Remove three 5-pipe clips

(3) Remove rear left, right brake pipe compo.

6. Remove front brake hose assembly

(1) Loose the union thread that connects the front brake hose to LR and RR brake pipe

(2) Remove E-shaped clip on the hose bracket

(3) Loose the union thread that connects the front brake hose to the front brake. Remove the front

brake hose assembly from the front brake

7. Remove the front left, front right brake pipe compo.

8. Remove the No. 1 & 2 brake pipe compo. which connect the brake master cylinder to HECU controller

154

9. Remove rear left, right brake pipe No 1 compo.

Loose the union thread that connects the brake pipe compo to HECU controller (ABS module)

10. Separate HECU controller assembly wire harness

11. Remove HECU controller bracket

Remove the 3 hex bolts connecting the bracket and the body

12. Remove HECU controller assembly from the bracket

Using special wrench, remove 3 inner torx bolts and insulator

13. Installation is in the reverse order of the procedure above

Notice:

(1) The HECU controller bracket to body bolt torque: 20~25N.m

 (2) Hose and pipe union thread torque: 12~16N.m

(3) All the hose, pipe should be fixed. The distorted clamp and E-shaped clip should 

be replaced. Never interfere the hoses and pipes with other parts.

(4) Bleed the brake system

 (5) Check the pipeline and the pipe union for leakage

 (6) Inspect HECU control system with ABS diagnosis tester

155

Section 8 Parking Brake System

Problem symptoms table

Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely

cause of the problem. Check each part in order. If necessary, replace these parts.

Parking brake operating handle

Components

1. Parking Brake Handle     2. Flat-headed Rivet

   3. Pin Shaft

 4.  Flat-headed Rivet    5. Parking

Ratchet Pawl

6. Ratchet Plate

7. Connecting Lever

8. Return  Spring

9.  Plastic Bush

10. Adjusting Nut

11. Hex Bolt Spring  Washer Compo.

12. Control Lever Boot Assembly

13. Equalizer

14. Flat-headed Rivet

15. Adjusting Bolt

Adjustment

1. Check the parking brake handle stroke

Parking brake handle stroke: the vehicle is in reliable brake when pulling the parking brake handle up to

4~7 clicks and the brake lamp is ON. The maximum control force should be no more than 196N.

The wheel can turn freely when fully releasing the parking brake handle. Otherwise, please adjust it.

2. Parking brake handle stroke

(1) Remove parking brake handle bushing

(2) Remove the rear auxiliary console assembly

(3) Turn the adjusting nut to the right position and make sure the brake handle stroke is as specified

Symptom

Suspect area

1.

        

Parking brake handle (out of adjustment)

2.

        

Parking brake cable (stuck)

3.

        

Parking brake shoe clearance (out of adjustment)

4.

        

Parking brake shoes lining (cracked or distortion)

5.

        

Return or tension spring (damaged)

Brake Stagnation

156

(4) Install auxiliary console rear assembly

(5) install the parking brake handle bushing

Parking brake cable Components

Replacement

1. Remove parking brake control lever boot

2. Remove  auxiliary console rear assembly

3. Remove left, right parking brake cable assembly

(1) loose the adjusting nut. Separate left, right parking brake cable and parking brake control lever

assembly

(2) remove parking brake cable retaining clip

(3) remove the rear wheel

(4) remove the brake drum

(5) remove the parking brake cable from parking brake swing arm in the rear brake

4. Install the left, right parking brake cable assembly in the reverse order of the removal

Notice: check the parking brake handle stroke. Re-adjust the parking brake handle 
stroke as specified in adjustment.

Pull Rod

Equalizer

M6 x 16

Adjusting Nut

Parking 

Brake Cable

Body Clip

Rubber Ring

M6 x 16 Bolt Compo.

Adjusting Nut