FE07-0006b

11. Remove  the  mechanical  steering  column  assembly

bracket to carrier connecting bolt.

12. Remove the ignition switch cylinder.

FE07-0007b

13. Remove  the  mechanical  steering  column  assembly

universal  joint  bolt,  disconnect  the  upper  and  lower
intermediate  shafts  from  the  power  steering  gear
assembly input shaft.

14. Remove the mechanical steering column assembly with

universal joint .

Installation Procedure:

FE07-0007b

1.

Install  the  mechanical  power  steering  column  with  the
upper and lower steering intermediate shaft assembly to
the power steering gear assembly input shaft and tighten
the bolts.

Torque: 28 Nm (Metric) 20.7 lb-ft (US English)

Steering System

Steering Wheel and Steering Column

7-47

FE07-0008b

2.

Install the mechanical steering column assembly bracket
and carrier connecting bolts and tighten.

Torque: 25 Nm (Metric) 18.5 lb-ft (US English)

FE07-0009b

3.

Install the mechanical steering column assembly bracket
retaining bolts.

Torque: 25 Nm (Metric) 26 lb-ft (US English)

4.

Install the ignition switch cylinder.

5.

Install  the  side  and  the  lower  instrument  panel  shield
panels.

6.

Install the wiper and washer switch.

7.

Install the headlamp switch.

8.

Install the clock spring.

9.

Install  the  mechanical  steering  column  assembly  upper
and lower shield panels.

10. Install the steering wheel.

11. Connect the battery negative cable.

12. Check the airbag warning lamp.

7-48

Steering Wheel and Steering Column

Steering System

8 Heating, Ventilation and A/C System

8.1 Warnings and Notices.....................8-2

8.1.1 Warnings and Notices...........................................8-2

8.2 Automatic Air-conditioning..............8-3

8.2.1 Specifications...........................................8-3

8.2.1.1 Fastener Tightening Specifications....................8-3
8.2.1.2 Cooling System Parameters...............................8-3
8.2.1.3 System Capacity................................................8-4
8.2.1.4 Indoor / Outdoor Temperature Sensor Resistance
Properties.......................................................................8-5

8.2.2 Description and Operation........................8-6

8.2.2.1 Description and Operation..................................8-6

8.2.3 System Working Principle.........................8-9

8.2.3.1 Air-conditioning Control Panel Features Description
.......................................................................................8-9
8.2.3.2 Automatic Air-conditioning Working Principle.......8-
11

8.2.4 Component Locator................................8-13

8.2.4.1  Air-conditioning  System  Component  Component
Locator.........................................................................8-13
8.2.4.2 Air-conditioning Assembly Component Locator. . .8-
14
8.2.4.3 Air-conditioning Panel Diagram........................8-15

8.2.5 Disassemble View..................................8-16

8.2.5.1 Disassemble View............................................8-16

8.2.6 Schematic...............................................8-18

8.2.6.1 Air-conditioning Control System Schematic.....8-18
8.2.6.2 Air-conditioning System Circuit Schematic.......8-19

8.2.7 Diagnostic Information and Procedures.....8-
21

8.2.7.1 Diagnosis Description.......................................8-21
8.2.7.2 Visual Inspection..............................................8-21
8.2.7.3 Air-conditioning Control Module Terminal List......8-
21
8.2.7.4 Data Stream List...............................................8-23
8.2.7.5 DTC Code Table..............................................8-23
8.2.7.6 Air-conditioning Clutch Inoperative...................8-24
8.2.7.7 Air-conditioning Blower Inoperative..................8-31
8.2.7.8 Insufficient Cooling...........................................8-35

8.2.7.9 Insufficient Heating...........................................8-37
8.2.7.10 Air-conditioning Refrigerant Recovery and Filling.
8-38

8.2.8 Removal and Installation........................8-42

8.2.8.1 Air-conditioning Control Panel Replacement........8-
42
8.2.8.2 Air-conditioning Pipe Replacement..................8-44
8.2.8.3 Air-conditioning Pressure Switch Replacement. . .8-
47
8.2.8.4 Air Filter Replacement......................................8-48
8.2.8.5 Air-conditioning Assembly Replacement..........8-49
8.2.8.6 Expansion Valve Replacement........................8-54
8.2.8.7 Air-conditioning Compressor Replacement......8-57
8.2.8.8 Blower Speed Control Module Replacement.......8-
58
8.2.8.9 Blower Motor Replacement..............................8-59
8.2.8.10 Warm and Cold Air Adjust Motor and Inside and
Outside Circulation Motor Replacement.......................8-60
8.2.8.11 Instrument Panel Air Duct Replacement........8-61
8.2.8.12 Air-conditioning Ventilation Pipe Replacement. .8-
63
8.2.8.13 Heater Core Replacement..............................8-63
8.2.8.14 Evaporator Core Replacement.......................8-64
8.2.8.15 Condenser Replacement................................8-66
8.2.8.16 Ambient and Sun Light Sensor Replacement....8-
68
8.2.8.17 Outside Temperature Sensor Replacement.......8-
68
8.2.8.18 Inside Temperature Sensor Replacement......8-69
8.2.8.19  Evaporator  Temperature  Sensor  and  Heat  Core
Temperature Sensor Replacement..............................8-70

Heating, Ventilation and A/C System

Table of Contents

8-1

8.1 Warnings and Notices

8.1.1 Warnings and Notices

Warning!

Carry out the refrigerant related work in a well-ventilated
environment. Do not breathe refrigerant vapor. To avoid
inhalation of air-conditioning refrigerant R-134a (PTFE
oxide), and lubricant vapor or mist. Contact with them the
will  stimulate  the  eyes,  nose  and  throat.  Operate  in  a
well-ventilated  area.  When  removing  R-134a  from  the
air-conditioning  system,  use  certified  maintenance
equipment (R-134a recycling equipment) that meets the
requirements.  If  the  system  accidentally  discharges,
before  continuing  to  repair,  the  work  area  must  be
ventilated. Other relevant health and safety information
can  be  obtained  from  refrigerant  and  lubricant
manufacturers.

Warning!

Before  servicing  the  electrical  system,  disconnect  the
battery  negative  cable.  It  is  prohibited  to  carry  out
welding or steam cleaning operations near the vehicle
with air-conditioning pipelines or parts installed.

Air-conditioning refrigerant Notice

Note

–

Skin contact may cause frostbite.

–

Must  comply  with  the  instructions  provided  by  the
manufacturer.  During  operation,  wearing  proper
goggles and protective gloves.

To avoid following air-conditioning refrigerant operations

Note

–

Do not store refrigerant under direct sunlight or near
a heat source.

–

During  filling,  do  not  place  the  refrigerant  bottle
upright, keep the valves facing down.

–

Do  not  expose  the  refrigerant  bottle  to  the  frost  or
snow.

–

Do not drop the refrigerant bottle.

–

Do not in any case, directly discharge the refrigerant
to the atmosphere.

–

Do  not  be  mix  refrigerants,  such  as  R134a  (PTFE
ethane) and R12 (2 fluoro-2 chlorinated methane).

Frozen Oil Notice

Note

Must  use  compressor  manufacturers  recommended
types and grades of lubricant. Do not mix different types
and  grades  of  lubricant,  otherwise  it  will  damage  the
compressor. Minimize lubricant contact with air, as it is
highly absorbent.

Note

Do not use water, corrosive or flammable and explosive
solvent  to  clean  the  air-conditioning  system.  It  is
recommended  to  use  R-141b,  heptane  and  other
cleaning agents.

8-2

Warnings and Notices

Heating, Ventilation and A/C System