FE06-0109b

7.

Remove the brake caliper bracket.

Installation Procedure:

Warning!

Refer to "Fastener Notice" in "Warnings and Notices".

FE06-0110b

1.

Install the brake caliper bracket.

Torque: 105 Nm (Metric) 77.7 lb-ft (US English)

FE06-0111b

2.

Install the brake caliper brake hose inlet bolt.

Torque: 16 Nm (Metric) 11.8 lb-ft (US English)

Note

Rotate to install the brake caliper, install the brake
hose inlet bolt to the brake caliper inlet to prevent
damage to the brake hose.

Brake System

Rear Brake

6-25

FE06-0112b

3.

Install  the  brake  caliper  and  tighten  the  brake  caliper
upper assembly bolts.

Torque: 30 Nm (Metric) 22.2 lb-ft (US English)

4.

Install the brake pad.

5.

Install the park brake cable.

6.

Install the rear wheels.

7.

Lower the vehicle.

8.

Add clean brake fluid to the master cylinder tank to the
correct level.

9.

Bleed air in the brake system. Refer to 

6.4.5.5

 

Hydraulic

Brake System Exhaust Procedure

.

Note

Left  and  right  rear  brake  caliper  replacement  is
similar.

6.3.5.3 Brake Disc Replacement - Rear

Removal Procedure:

Warning!

Refer  to  "Vehicle  Lifting  Warning"  in  "Warnings  and
Notices".

FE06-0113b

1.

Lift and support the vehicle. Refer to

1.3

 

Lifting and Jacking

the Vehicle

.

Note

In order to maintain wheel balance, before the tire
removal,  mark  the  wheel  to  the  wheel  relative
position.

2.

Remove  the  rear  wheels.  Refer  to 

4.4.5.1

 

Wheel

Replacement

.

3.

Disconnect the park brake cable from the rear calipers.
Refer  to 

6.5.5.3

 

Park  Brake  Control  Mechanism  Cable

Assembly Replacement

.

4.

Remove  the  brake  pad.  Refer  to 

6.3.5.1

 

Brake  Pad

Replacement - Rear

.

Note

Refer  to  "Brake  Caliper  Notice"  in  "Warnings  and
Notices".

6-26

Rear Brake

Brake System

5.

Remove the brake caliper. Refer to 

6.3.5.2

 

Brake Caliper

Replacement - Rear

.

Note

Remove the brake caliper without having to remove
the  brake  hose.  Use  a  wire  to  support  the  brake
caliper to avoid damage to the brake hose.

6.

Remove the brake disc.

Note

Mark on the brake disc and wheel axle.

FE06-0114b

7.

Check the brake disc thickness.

Standard Thickness: 10.0 mm (0.390 in)
Minimum Thickness: 8.5 mm (0.334 in)

If the brake disc thickness is less than minimum, replace
the rear brake disc.

FE06-0115b

8.

Check the brake disc run out.

–

Install the brake disc.

–

Use a special tools and wheel nut to tighten the brake
disc.

Torque: 110 Nm (Metric) 81.4 lb-ft (US English)

Brake System

Rear Brake

6-27

–

Use the dial indicator to measure the brake disc run
out on the brake disc 10 mm (0.39 in) from the outer
edge.

The largest brake disc run out: 0.05 mm (0.002 in)

Note

If the brake disc
If  the  run  out  is  more  than  maximum,  firstly
change  the  brake  disc  and  axle  installation
location  so  that  the  brake  disc  run  out  is  the
smallest.  If  after  changing  the  installation
location, the brake disc run out is still bigger than
the  maximum  value,  check  up  the  wheel  axle
bearing gap. If the bearing clearance and wheel
axle  hub  run  out  is  normal,  or  the  brake  disc
thickness is within the specified limits, grind the
brake disc. If the brake disc thickness is less than
the minimum, replace the brake disc.

Installation Procedure:

FE06-0116b

1.

Align the brake disc and wheel axle with the mark, install
the brake disc.

2.

Install the brake caliper.

3.

Install the brake pad.

4.

Install the park brake cable.

5.

Install the rear wheels.

6.

Lower the vehicle.

Note

Left and right rear brake disc replacement is similar.

6-28

Rear Brake

Brake System