6.3.4 Diagnostic Information and Procedures
6.3.4.1 Diagnostic Information and Procedures

For rear brake Diagnostic Information and Procedures, please refer to

6.2.4

 

Diagnostic Information and Procedures

.

Brake System

Rear Brake

6-21

6.3.5 Removal and Installation
6.3.5.1 Brake Pad Replacement - Rear

Removal Procedure:

Warning!

Refer  to  "Vehicle  Lifting  Warning"  in  "Warnings  and
Notices".
Refer  to  "Brake  Dust  Warning"  in  "Warnings  and
Notices".

2

1

FE06-0102b

1.

Lift and support the vehicle. Refer to

1.3

 

Lifting and Jacking

the Vehicle

.

Note

In order to maintain wheel balance, before the tire
removal,  mark  the  wheel  to  the  wheel  relative
position.

2.

Remove  the  rear  wheels.  Refer  to 

4.4.5.1

 

Wheel

Replacement

.

3.

Disconnect the park brake from the rear caliper. Refer to

6.5.5.3

 

Park Brake Control Mechanism Cable Assembly

Replacement

.

4.

Remove the rear brake caliper lower assembly bolts (2).

FE06-0103b

5.

Flip the brake caliper upward.

6.

Remove the rear brake pad.

6-22

Rear Brake

Brake System

FE06-0104b

7.

Check the brake pad thickness.

Standard Thickness: 11.0 mm (0.433 in)
Minimum Thickness: 2.0 mm (0.078 in)
If the rear brake pad lining thickness is less than minimum,
replace the rear brake pad.

Note

After replacing with new brake lining block, check
the rear brake disc wear.

Installation Procedure:

FE06-0105b

1.

Check the rear brake pad lining thickness.

Note

Brake  caliper  piston  gap  should  face  the  level
direction.

2.

Install the brake pad into the caliper.

1

2

FE06-0106b

3.

Where necessary, use a suitable tool to push the piston.

Note

Carefully pull down the brake caliper assembly and
install the bolts, do not to damage the piston dust
seals.

4.

Pull down the brake caliper and install the assembly bolt
(1).

Torque: 30 Nm (Metric) 22.2 lb-ft (US English)

Note

Refer  to  "Fastener  Notice"  in  "Warnings  and
Notices".

5.

Install the park brake cable (2).

6.

Align the marks made during the wheel removal, install
the rear wheels.

Brake System

Rear Brake

6-23

7.

Lower the vehicle.

Note

Left and right rear brake pad replacement is similar.

6.3.5.2 Brake Caliper Replacement - Rear

Removal Procedure:

Warning!

Refer  to  "Vehicle  Lifting  Warning"  in  "Warnings  and
Notices".
Refer  to  "Brake  Fluid  Effects  on  Paint  and  Electrical
Components Notice" in "Warnings and Notices".

3

2

1

FE06-0107b

1.

Lift and support the vehicle. Refer to

1.3

 

Lifting and Jacking

the Vehicle

.

Note

In order to maintain wheel balance, before the tire
removal,  mark  the  wheel  to  the  wheel  relative
position.

2.

Remove  the  rear  wheels.  Refer  to 

4.4.5.1

 

Wheel

Replacement

.

3.

Disconnect the park brake cable from the rear calipers.
Refer  to 

6.5.5.3

 

Park  Brake  Control  Mechanism  Cable

Assembly Replacement

.

4.

Remove  the  brake  pad  (2).  Refer  to 

6.3.5.1

 

Brake  Pad

Replacement - Rear

.

5.

Remove the brake caliper upper assembly bolts, remove
the brake caliper (3).

FE06-0108b

6.

Remove the brake hose inlet retaining bolts, remove the
brake caliper. Plug the brake caliper inlet and the brake
hose, to prevent the brake fluid loss or contamination.

Note

Rotate  to  remove  the  brake  caliper,  separate  the
brake hose inlet bolt from the brake caliper fluid inlet
to prevent damage to the brake hose.

6-24

Rear Brake

Brake System