FE13-0217b

1.

Disconnect  the  battery  negative  cable.  Refer  to

2.11.8.1

 

Battery Disconnection

2.

Lift the vehicle.

3.

Remove the engine bottom shield. Refer to 

12.10.1.7

 

Left

and Right Engine Bottom Shield Replacement

.

4.

Remove  the  transmission  assembly.  Refer  to

3.3.8.3

 

Transmission Assembly Replacement

.

5.

Remove  the  pilot  bearing  from  the  transmission  input
shaft.

FE03-0218b

6.

Separate and remove the fork.

Installation Procedure:

FE03-0219b

1.

Install the fork to the dust cover.

Transmission / Drive Axle

Clutch System

3-23

FE13-0220b

2.

Install the pilot bearing to the transmission input shaft.

3.

Install the transmission assembly.

4.

Install the engine bottom shield.

5.

Lower the vehicle.

6.

Connect the battery negative cable.

3.2.6.7 Clutch Slave Cylinder Replacement

Removal Procedure:

FE03-0221b

1.

Remove the bolts and Disconnect the tube from the clutch
slave cylinder.

FE03-0222b

2.

Remove clutch slave cylinder bolts and the clutch slave
cylinder.

3-24

Clutch System

Transmission / Drive Axle

Installation Procedure:

FE03-0223b

1.

Connect  the  clutch  slave  cylinder  to  the  transmission
housing and tighten the bolts.

Torque: 20 Nm (Metric) 14.8 lb-ft (US English)

FE03-0224b

2.

Connect the clutch fluid tube to the clutch slave cylinder
and tighten the bolts.

Torque: 10 Nm (Metric) 7.4 lb-ft (US English)

3.

Apply grease to the rod joints and be careful not to make
the dust cover dirty.

4.

Hydraulic  clutch  bleeding.  Refer  to 

3.2.6.3

 

Hydraulic

Clutch Bleeding

.

5.

Adjust the clutch pedal. Refer to 

3.2.6.4

 

Clutch Pedal Free

Travel Adjustment

.

6.

Fill brake fluid to the fluid reservoir Maximum mark.

Transmission / Drive Axle

Clutch System

3-25

3.2.7 Special Tools and Equipment
3.2.7.1 Special Tools List

Serial

Number

Illustration

Tool Number

Description

1

FE01-2021b

GT301-017

Clutch Installation Tool

3-26

Clutch System

Transmission / Drive Axle