Installation Procedure:

FE02-0343b

1.

Install the thermostat to the cylinder block.

2.

Install  the  engine  coolant  inlet  pipe  component  to  the
cylinder block.

FE02-0344b

3.

Install  the  engine  coolant  inlet  pipe  component  to  the
cylinder block retaining nuts.

Torque: 11 Nm (Metric) 8.2 lb-ft (US English)

FE02-0345b

4.

Install radiator outlet pipe to the engine coolant inlet pipe
component.

Engine

Cooling System JL4G18-D

2-491

FE02-0338b

5.

Tighten the radiator outlet pipe clamp.

6.

Fill the engine coolant.

2.8.8.5 Radiator Replacement

Removal Procedure:

Warning!

Refer to "Battery Disconnection Warning" in "Warnings
and Notices".

FE02-0346b

1.

Disconnect  the  battery  negative  cable.  Refer  to

2.11.8.1

 

Battery Disconnection

.

2.

Discharge  the  engine  coolant.  Refer  to 

2.8.8.1

 

Engine

Coolant Discharge and Filling

.

3.

Remove  the  cooling  fan.  Refer  to 

2.8.8.3

 

Cooling  Fan

Replacement

.

4.

Remove  the  radiator  inlet  pipe  clamp,  disconnect  the
radiator inlet pipe from the radiator.

FE02-0347b

5.

Remove  the  radiator  inlet  pipe  clamp,  disconnect  the
radiator outlet pipe from the radiator.

2-492

Cooling System JL4G18-D

Engine

FE02-0348b

6.

Remove the left side of radiator retaining bolts.

FE02-0349b

7.

Remove  the  right  side  of  radiator  retaining  bolts  and
remove the radiator.

Installation Procedure:

FE02-0350b

1.

Install  the  radiator  and  tighten  the  left  side  of  radiator
retaining bolts.

Torque: 10.5 Nm (Metric) 7.8 lb-ft (US English)

Engine

Cooling System JL4G18-D

2-493

FE02-0351b

2.

Install and tighten the right side of radiator retaining bolts.

Torque: 10.5 Nm (Metric) 7.8 lb-ft (US English)

FE02-0352b

3.

Install the radiator outlet pipe and tighten the clamp.

FE02-0353b

4.

Install the radiator inlet pipe and tighten the clamp.

5.

Install the cooling fan.

6.

Fill the engine coolant.

7.

Connect the battery negative cable.

2.8.8.6 Water Pump Replacement

Removal Procedure:

Warning!

Refer to "Cooling System Service Warning" in "Warnings
and Notices".

2-494

Cooling System JL4G18-D

Engine