GL301-020

FE02-0144b

7.

Use a special tool GL301-020 to install the crankshaft bolt.

Torque: 138 Nm (Metric) 102.2 lb-ft (US English)

FE02-0157b

8.

Install power steering pump.

9.

Install the engine mounting.

10. Install the water pump.

11. Install the generator.

12. Install the drive belt tensioner.

13. Install the drive belt.

14. Install the cylinder head cover.

15. Install the ignition coil.

16. Install the engine plastic shield.

17. Fill the engine coolant.

18. Connect the battery negative cable.

Engine

Engine Mechanical System JL4G18-D

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2.6.8.10 Timing Chain Replacement

Removal Procedure:

FE02-0158b

1.

Rotate the crankshaft so that the cylinder No.1 is at TDC
position.  Remove  the  timing  chain  cover.  Refer  to
the

2.6.8.9

 

Timing Chain Cover Replacement

.

FE02-0159b

2.

Remove  the  timing  chain  tensioner  rail  components
retaining bolts.

FE02-0160b

3.

Remove the timing chain tensioner rail component.

Note

Do  not  drop  the  tensioner  device  shoe  during
removal, otherwise it is likely to cause damage to
the tensioner hoof block.

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Engine Mechanical System JL4G18-D

Engine

FE02-0161b    

4.

Remove the crankshaft sprocket Collar.

FE02-0162b    

5.

Remove the timing chain guide rail lower retaining bolts.

FE02-0163b    

6.

Remove the timing chain guide rail upper retaining bolt.

Engine

Engine Mechanical System JL4G18-D

2-361

FE02-0164b    

7.

Remove the timing chain guide rail.

FE02-0165b    

8.

Remove the timing chain and crankshaft sprocket.

Installation Procedure:

3

2

1

FE02-0166b    

1.

Confirm the timing chain three yellow sections.

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Engine Mechanical System JL4G18-D

Engine