Ford Ranger EV (2001 year). Manual - part 130

414-03A-116

414-03A-116

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

15. Disconnect the multi-pin connectors from the

battery control module (BCM).

•

Loosen the two bolts.

16. Remove the high-voltage sense lead harness.

Installation

1. To install, reverse the removal procedure.

•

Apply Locktite 242 to the 22 traction
battery cover bolts.

414-03A-117

414-03A-117

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

High Voltage Wiring

Special Tool(s)

Battery Terminal Cap Opener

418-F215

414-03A-118

414-03A-118

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

High-Voltage Jumper Routing 

Removal

1. Remove the traction battery. Refer to 

Traction

Battery

.

414-03A-119

414-03A-119

High Voltage/Traction Battery

REMOVAL AND INSTALLATION (Continued)

2. Remove the traction battery cover.

1 Remove the 22 bolts.
2 Remove the cover.

3.

WARNING: The nominal voltage of

the traction battery is 312 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or  death. 
Observe the EV-specific precautions. Refer to 

Section 100-00

.

1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.

4. Refer to the High-Voltage Jumper (HVJ) wiring

diagram to determine the location of the HVJ to
be replaced.

5. Remove the battery modules or components

necessary to gain access to the HVJ. Refer to
the procedures in this section.

6. NOTE: The sense lead is a thin orange wire

that is part of the HVJ. 
Disconnect the sense lead connector for the
HVJ being removed.