Ford Falcon. Manual - part 436

501-16-8 

Wipers And Washers 

501-16-8

REMOVAL AND INSTALLATION (Continued)

2.  Slide the motor and linkage assembly through the 3.  Remove washer pump

hole where the passenger pivot mounts, locate

 

1.  Disconnect the electrical connector.

the driver’s side pivot and hand start the nuts on

 

2.  Disconnect the washer hose from the

the securing studs.

washer-pump.

3.  Locate the 3 mounting screws at the passenger

 

3.  Remove the washer-pump.

pivot mounting points.

4.  Tighten the 3 screws and the 2 nuts.
5.  Connect the wiring to the motor.
6.  Operate the motor to ensure park position.
7.  Replace cover shield.
8.  Replace wiper arm and arm nut covers.

Wiper Motor from W/S Wiper Linkage

Assembly

Removal and Installation
1.  Remove link end from motor crank ball pin.
2.  Clamp motor and linkage assembly in vice via

motor crank.

4.  Install washer pump

NOTE: This is to ensure motor crank does not

rotate during step 3.

 CAUTION: Do not operate the windshield

washer pump prior to filling the windshield

3.  Loosen motor crank nut and remove motor crank.

reservoir.

(Note motor crank position)

 

1.  Dip washer-pump inlet into water and

4.  Loosen and remove (3) motor mounting bolts.

immediately insert washer-pump into washer

5.  Remove motor from linkage.

reservoir grommet.

6.  To install, reverse removal procedure.

 

2.  Dip washer hose in water and immediately

push washer hose (10mm) onto washer-pump

Washer Pump

outlet.

Removal and Installation

 

3.  Reconnect the electrical connector to

1.  Remove the left front wheel (Refer to Section

washer-pump.

204-04).

Fill the windshield washer reservoir with clean

water and Motorcraft R1-47 screen wash

2.  Remove the left front stone guard (Refer to

solution or equivalent.

Section 501-08).
NOTE: To prevent spilling windshield washer

Low Level Sensor

fluid, drain the windshield washer reservoir before

removal.

Removal and Installation
1.  Remove the left front wheel (Refer to Section

204-04).

2.  Remove the left front stone guard (Refer to

Section 501-08).
NOTE: To prevent spilling windshield washer

fluid, drain the windshield washer reservoir before

removal.

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501-16-9 

Wipers And Washers 

501-16-9

REMOVAL AND INSTALLATION (Continued)

3.  Remove low level sensor

5.  Install windshield washer reservoir

 

1.  Disconnect the electrical connector.

 CAUTION: Do not operate the windshield

 

2.  Ease the low level sensor out of the

washer pump prior to filling the windshield

windshield washer reservoir.

reservoir.

 

1.  Locate windshield washer reservoir on stud

and place nut onto stud.
NOTE: Do not tighten.

 

2.  Fit self tapping bolts (2 places) and tighten to

5-7Nm.

 

3.  Tighten nut to 5-7Nm.

 

4.  Dip washer hose in water and immediately

push washer hose (10mm) onto washer pump

outlet.

 

5.  Reconnect the electrical connector to

washer-pump.

 

6.  Fit washer cap to reservoir.

4.  Install low level sensor

 CAUTION: Do not operate the windshield

washer pump prior to filling the windshield

reservoir.

 

1.  Dip low level sensor (sensor rubber seal

portion) into water and immediately insert

washer-pump into windshield washer

reservoir.

 

2.  Reconnect the electrical connector to low

level sensor. Fill the windshield washer

reservoir with clean water and Motorcraft

R1-47 screen wash solution or equivalent.

Windshield Washer Reservoir —

 

Fill the windshield washer reservoir with clean

water and Motorcraft R1-47 screen wash

Sedan

solution or equivalent.

Removal and Installation

Windshield Washer reservoir Sedan —

1.  Remove the left front wheel (Refer to Section

High Series

204-04).

2.  Remove the left front stone guard (Refer to

Removal and Installation

Section 501-08).

1.  Remove the left front wheel (Refer to Section

3.  Drain washer fluid from reservoir prior to removing

204-04).

washer reservoir.

2.  Remove the left front stone guard (Refer to

4.  Remove windshield washer reservoir

Section 501-08).

 

1.  Disconnect the electrical connector from

3.  Drain washer fluid from reservoir prior to removing

washer-pump.

washer reservoir.

 

2.  Remove washer cap from reservoir so that

4.  Remove windshield washer reservoir.

washer cap does not become obstructive at

 

1.  Disconnect the electrical connector from

windshield washer reservoir removal stage.

washer-pump.

 

3.  Disconnect the washer hose from the washer

 

2.  Disconnect the electrical connector from low

pump.

level sensor.

 

4.  Remove the two bolts & nut.

 

3.  Remove washer cap from reservoir so that

 

5.  Lower windshield washer reservoir and

washer cap does not become obstructive at

remove from vehicle.

windshield washer reservoir removal stage.

 

4.  Disconnect the washer hose from the washer

pump.

G43545 en

501-16-10 

Wipers And Washers 

501-16-10

REMOVAL AND INSTALLATION (Continued)

 

5.  Remove the two bolts & nut.

4.  Remove windshield washer reservoir.

 

6.  Lower windshield washer reservoir and

 

1.  Disconnect the electrical connectors from

remove from vehicle.

washer-pumps.

 

2.  Remove washer cap from reservoir so that

washer cap does not become obstructive at

windshield washer reservoir removal stage.

 

3.  Disconnect the washer hoses from the

washer pumps.

 

4.  Remove the two bolts & nut.

 

5.  Lower windshield washer reservoir and

remove from vehicle.

5.  Install windshield washer reservoir

 CAUTION: Do not operate the windshield

washer pump prior to filling the windshield

reservoir.

 

1.  Locate windshield washer reservoir on stud

and place nut onto stud.
NOTE: Do not tighten.

 

2.  Fit self tapping bolts (2 places) and tighten to

5.  Install windshield washer reservoir

5-7Nm.

 CAUTION: Do not operate the windshield

 

3.  Tighten nut to 5-7Nm.

washer pump prior to filling the windshield

 

4.  Dip washer hose in water and immediately

reservoir.

push washer hose (10mm) onto washer pump

 

1.  Locate windshield washer reservoir on stud

outlet.

and place nut onto stud.

 

5.  Reconnect the electrical connector to

NOTE: Do not tighten.

washer-pump.

 

6.  Reconnect the electrical connector to low

 

2.  Fit self tapping bolts (2 places) and tighten to

level sensor.

5-7Nm.

 

7.  Fit washer cap to reservoir.

 

3.  Tighten nut to 5-7Nm.

Fill the windshield washer reservoir with clean  

4.  Dip washer hose in water and immediately

water and Motorcraft R1-47 screen wash

push washer hose (10mm) onto washer pump

solution or equivalent.

outlet.
NOTE: Ensure correct washer hose is fitted to

Windshield Washer Reservoir Wagon

correct washer-pump.

Removal and Installation

 

5.  Reconnect the electrical connector to

1.  Remove the left front wheel (Refer to Section

washer-pump.

204-04).

NOTE: Ensure correct electrical connector is

fitted to correct washer-pump.

2.  Remove the left front stone guard (Refer to

Section 501-08).

 

6.  Reconnect the electrical connector to low

3.  Drain washer fluid from reservoir prior to removing

level sensor.

washer reservoir.

 

7.  Fit washer cap to reservoir.

Fill the windshield washer reservoir with clean

water and Motorcraft R1-47 screen wash

solution or equivalent.

G43545 en

501-16-11 

Wipers And Washers 

501-16-11

REMOVAL AND INSTALLATION (Continued)

Liftgate Wiper Assembly

Washer Hose

Removal

Removal

1.  Remove trim panel from the inner surface of

1.  Follow hose locations as shown in figures and

liftgate.

unclip or pull off as necessary.

2.  Remove wiper arm and remove the plastic shield

off the large mounting nut.

3.  Remove the large mounting nut, spacer and

shield.

4.  Remove the two nuts on the inner panel which

mounts the wiper motor.

5.  Remove the wiring harness.
6.  Remove the wiper assembly.

Installation
1.  Reverse order of removal procedure.

Windshield Wiper/Washer Switch

and/or Rear Window Wiper Switch

The above switches are a component of the steering

column multifunction switch. To remove or install the

above switches the entire steering column

multifunction switch must be removed/installed.

Installation

Please refer to Section 211-05 for information

1.  Fit seal to wiper motor output shaft.

regarding installation and removal of steering column

2.  Position wiper motor into vehicle and secure using

multifunction switch.

the two nuts through the inner panel (do not

tighten).

3.  Fit the seal, spacer and tighten the large mounting

nut.

4.  Fit the cover shield over the large nut.
5.  Tighten the two screws on the inner panel.
6.  Attach wiring loom and operate wiper motor to

ensure it is in the park position.

7.  Fit wiper arm and position appropriately.
8. Reinstall 

trim 

panel.

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