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Ford Falcon. Manual - part 406

501-03-7 Body

Closures 501-03-7

REMOVAL AND INSTALLATION (Continued)

Installation

Front Door Beltline Inner

1. Reverse removal procedure.

Removal

NOTE: "Yellow" ID dot on right end of seal.

1. Remove front door beltline inner weatherstrip as

shown in figure.

Front Door Beltline Outer

Removal
1. Remove front door beltline outer weatherstrip as

shown in figure.

Installation
1. Reverse removal procedure.

NOTE: Part must be fully seated onto flange.

Installation

Rear Door Beltline Inner

1. Reverse removal procedure.

Removal

NOTE: Item 1 must click into door panel to ensure

1. Remove rear door beltline inner weatherstrip as

clips are fully seated.

shown in figure.

Rear Door Beltline Outer

Removal
1. Remove rear door beltline outer weatherstrip as

shown in figure.

Installation
1. Reverse removal procedure.

NOTE: Part must be fully seated onto flange.

Weatherstrip angle cut to rear.

Installation
1. Reverse removal procedure.

NOTE: Item 1 must click into door panel to ensure

clips are fully seated.

G80849 en

501-03-8 Body

Closures 501-03-8

REMOVAL AND INSTALLATION (Continued)

B Pillar Aplique

Weatherstrip Door Outer — Ute

Removal

1. Applique to be pulled off at clip.

1. Remove door outer weatherstrip as shown in

figure.

2. Remove remaining tape.
3. Use thinners to remove remaining tape off

vehicle.

Installation
1.  Applique to be clipped in at front.
2.  Applique to be pushed forward on door steel.
3.  Tape pushed down to adhere to sheet steel.

Rocker Margin Seal

Removal
1. Remove rocker margin seal weatherstrip as

shown in figure.

Installation
1. Reverse removal procedure.

Exterior — Ute

Removal
1. Remove exterior weatherstrip as shown in figure.

Installation
1. Reverse removal procedure.

G80849 en

501-03-9 Body

Closures 501-03-9

REMOVAL AND INSTALLATION (Continued)

Front Door Glass Run

Rear Door Glass Run

Removal

NOTE: To aid installation, lubricate the corner

mouldings lightly with water based lubricant (eg tyre

lube, KY). Do not use petroleum based lubricants.

lube, KY). Do not use petroleum-based lubricants.

NOTE: The B pillar corner is the alignment datum for

NOTE: For the rear door, the division bar corner is the

the front door Glass Run Weatherstrip.

alignment datum.

1. Fit the B pillar corner moulding first and the

1. Fit the division bar corner first. Use the top bar

adjacent 100mm of the top bar. Use the adjacent

extrusions to position the lightly lubricated corner

extrusions to position the corner mould.

mould.

2. Refer to Fig. 9. Assemble the B pillar extrusion

2. Work forward along the top bar towards the B

with an even gap all the way down for later fitment

pillar corner. Fit the B pillar corner again using the

of the B pillar applique.

adjacent extrusions to position the corner mould.

3. Fit the A pillar corner. Again use the extrusion to

3. Refer Fig. 9. Assemble the B pillar extrusion with

position the lubricated corner.

an even gap all the way down for later fitment of

the B pillar applique.

4. Assemble the remainder of the top bar extrusion.

4. Fit the division bar extrusion.

5. Assemble the A pillar extrusion.

NOTE: Assembly of the top bar section to the

door upper requires the outer lip to be pushed in

first before the inner lip can be pushed home.

(This also applies to the vertical A pillar and B

pillar extrusions).

Installation

1. Reverse removal procedure.

G80853 en

501-04-1

Pickup Bed and Platform Body

501-04-1

SECTION : 501-04 Pickup Bed and Platform Body

VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS

PAGE

GENERAL PROCEDURES

Hoisting the vehicle ................................................................................................................501-04-2

REMOVAL AND INSTALLATION

Pickup Box .............................................................................................................................501-04-3

Aluminium Tray ......................................................................................................................501-04-5

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