Ford Falcon. Manual - part 404

501-02-8 

Front End Body Panels 

501-02-8

REMOVAL AND INSTALLATION (Continued)

6.  Remove 4 remaining bolts as shown. For

3.  Remove the LH cowl grille.

additional information, refer to Section 501-02.

Item

Description

Item

Description

1

Scrivet

1

Bolt

2

LH Cowl Grill Assembly

2

Front Fender

4.  Remove the RH cowl grille.

NOTE: Front fender bolt is removed during headlight

removal process.

Installation
1.  To install, reverse the removal procedure.

Modestry Panel

Removal
1.  Remove the grille. For additional information, refer

to Section 501-08.

2.  Remove the 2 retaining scrivets and release the

retaining legs from the metal bracket below the

modestry panel.

Item

Description

1

Scrivet

2

RH Cowl Grill Assembly

Installation
1.  To install, reverse the removal procedure.

Fender

Removal
1.  Remove wheels. For additional information, refer

to Section 200-04.

2.  Remove splashshield. For additional information,

3.  Remove the modesty panel.

refer to Section 501-02.

Installation

3.  Remove side indicator lamp. For additional

1.  To install, reverse the removal procedure.

information, refer to Section 417-01.

4.  Remove front bumper. For additional information,

Hood Prop

refer to Section 501-00.

Removal

5.  Remove headlamp. For additional information,

refer to Section 417-01.

1.  Raise hood and support it.
2.  Pry the prop the retaining clips from the ball

retainers using small screw driver.

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501-02-9 

Front End Body Panels 

501-02-9

REMOVAL AND INSTALLATION (Continued)

3.  Remove prop from vehicle.

Item

Description

Installation

1

Hinge

1.  Install spring clips to ball retainers.

2

Bolt

2.  Snap ball retainers onto ball studs. Check

operation.

Installation
1.  Reverse the removal procedure. Care must taken

Hood/Hood Hinge

when aligning hinge to hood prop/s to tighten

attaching the bolts.

Removal
1.  Open hood and suport hood in the open position.
2.  Fit fender covers.
3.  Remove the hood props.
4.  Scribe around hinge and remove hinge retaining

bolts, remove hood from vehicle.

Item

Description

1

Hinge

2

Bolt

3

Hood

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501-03-1 Body 

Closures 501-03-1

SECTION : 501-03 Body Closures

VEHICLE APPLICATION : 2003.0 BA Falcon
CONTENTS  

PAGE

REMOVAL AND INSTALLATION

  Door Windlace   ......................................................................................................................501-03-2

  Weatherstrip Front and Rear Doors   ......................................................................................501-03-3

  Decklid Weatherstrip   .............................................................................................................501-03-4

  Liftgate Weatherstrip   .............................................................................................................501-03-4

  Roof Side Rail - Sedan   .........................................................................................................501-03-4

  Roof Side Rail — Wagon   ......................................................................................................501-03-6

  Dash Panel Upper Seal   ........................................................................................................501-03-6

  Hood Inner Seal   ....................................................................................................................501-03-6

  Front Door Beltline Outer   ......................................................................................................501-03-7

  Rear Door Beltline Outer   ......................................................................................................501-03-7

  Rear Door Beltline Inner   .......................................................................................................501-03-7

  Rear Door Beltline Inner   .......................................................................................................501-03-7

  B Pillar Aplique  ......................................................................................................................501-03-8

  Rocker Margin Seal   ..............................................................................................................501-03-8

  Weatherstrip Door Outer — Ute   ...........................................................................................501-03-8

  Exterior — Ute   ......................................................................................................................501-03-8

  Front Door Glass Run   ...........................................................................................................501-03-9

  Rear Door Glass Run   ...........................................................................................................501-03-9

501-03-2 Body 

Closures 501-03-2

REMOVAL AND INSTALLATION

Door Windlace

1.  The door opening weatherstrip is a roll on fit,

attaching to the body pinch weld flange. Refer to

illustration for assembly start and finish point

locations.

 

Installation

Repeat B pillar corner process on A pillar corner

finish fitting windlace down A pillar.

1.  Fit windlace starting at bottom of B pillar pushing

Check and smooth out any bumps in windlace

down B pilar until windlace will not go down any

fitment using crimping tool to crimp windlace in B

further. Then roll up B pillar fitting over flange as

pillar corner.

you go.

Roll around B pillar corner making sure windlace

fits up tight into corner but does not sit up high on

style line.

Continue rolling along header.

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