Ford Falcon. Manual - part 275

308-03b-14 

Manual Transmission — TR3650 

308-03b-14

REMOVAL (Continued)

14. Position a transmission jack and support the

17. Remove the bolts.

transmission.

18. Lower the transmission and remove the five bolts.

15. Remove the bolts and the transmission

crossmember.

19. Move the transmission rearward until the input

shaft clears the pressure plate housing, then

16. Lower the transmission jack until the rear of the

lower the jack and remove the transmission.

engine rests again the bulk head.

 WARNING: Do not seperate transmission

NOTE: The engine must be tilted down at the

from vehicle engine by removing the 4

transmission and before removing the flywheel

transmission case bolts.

housing-to-engine bolts. Raise the vehicle’s

NOTE: Removal of transmission from vehicle is

bonnet before tilting the engine or else the bonnet

easier if the front of the engine is jacked up

may be damaged. The engine can be tilted by

carefully to tilt the transmission down at the rear.

either:
1. jacking up the front end or
2. using a harness to pull down the rear of the

motor.

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308-03b-15 

Manual Transmission — TR3650 

308-03b-15

DISASSEMBLY

3.  Attach the transmission to the special tool.

Transmission

Special Tool(s)

Remover, Mainshaft Bearing

308-058 (T77J-7025-H)

Screw, Bearing Removal tube

308-092 (T84T-7025-B)

Holding Fixture, Transmission

307-003 (T57L-500-B)

Remover, Bushing

307-001 (TOOL-1175-AC)

4.  Remove the case plug, then rotate the

transmission to a horizontal position.
NOTE: Position a drain pan under the

Remover/Installer, Bearing

transmission.

Tube

5.  Using the special tools, remove the extension

308-024 (T75L-7025-B)

housing fluid seal.

Disassembly
NOTE: During disassembly, if any roll pins, retaining

rings or bearings are removed, install new

components. Install bearings and bearing cups as a

set.

1.  Remove the clutch release hub and bearing and

the clutch release lever. For additional

information, refer to Section 308-01.

2.  Clean the transmission exterior with solvent and

dry with compressed air. During disassembly,

clean all components with solvent and dry with

compressed air.

 WARNING: Make sure protective eye wear

is in place.

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308-03b-16 

Manual Transmission — TR3650 

308-03b-16

DISASSEMBLY (Continued)

9.  Using a 3.9 mm punch and a hammer, drive the

6.  Remove the bolts and the gearshift lever.

split pin downward.

NOTE: Rotate the transmission to a vertical

position.
NOTE: Position the gearshift lever in NEUTRAL.

10. Remove the 12 bolts.

7.  Inspect the gearshift offset lever insert and O-ring

for wear or damage. Install a new insert as

necessary.

11. Using a flat-blade screwdriver, separate the

extension housing, then remove the gearshift

offset lever from the transmission case.

Remove and discard the split pin from the

gearshift offset lever during removal.

8.  Remove the bolts and the shift spring and plate.

NOTE: If necessary, remove the spring and plate

for disassembly.

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308-03b-17 

Manual Transmission — TR3650 

308-03b-17

DISASSEMBLY (Continued)

15. Remove the OSS sensor tone wheel retaining ring

12. Remove the fifth/reverse gear lockout bolt.

if present.

13. Remove the fifth/reverse gear lockout.

16. Using the special tools, remove the OSS sensor

tone wheel if present.

14. Remove the shipping seal.

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