Ford Falcon. Manual - part 156

303-01c-45 

Engine — V8 (4V) 

303-01c-45

IN-VEHICLE REPAIR (Continued)

Installation

Installation

1.  Clean and inspect the mating surfaces.

1.  Position the flexplate and install the bolts in the

sequence shown.

Inspect the O-ring seal.

2.  Install the oil pump screen cover and tube and

install the bolts.

 CAUTION: Make sure the O-ring is in

place and not damaged. A missing or

damaged O-ring can cause foam in the

lubrication system, low oil pressure and

severe engine damage.
NOTE: Clean and inspect the mating surfaces

and install a new O-ring. Lubricate with clean

engine oil.

3.  Install the oil pan. For additional information, refer

to Oil Pan Installation in this section.

Flexplate

Removal
1.  Remove the transmission. For additional

information, refer to Section 307-01A.

2.  Remove the bolts and the flexplate.

2.  Install the transmission. For additional information,

refer to Section 307-01.

Crankshaft Rear Oil Seal

Special Tool(s)

Installer, Crankshaft Rear Oil

Seal

303-518 (T95P-6701-DH)

Remover, Crankshaft Rear Oil

Seal

303-519 (T95P-6701-EH)

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303-01c-46 

Engine — V8 (4V) 

303-01c-46

IN-VEHICLE REPAIR (Continued)

Special Tool(s)

3.  Using the special tools, remove the crankshaft

rear oil seal.

Installer, Crankshaft Rear Oil

Seal

303-516 (T95P-6701-BH)

Remover, Crankshaft Rear Oil

Slinger

303-514 (T95P-6701-AH)

Installation

Installer, Crankshaft Rear Oil

Slinger

1.  Using the special tool, install the crankshaft rear

303-517 (T95P-6701-CH)

oil seal.

Impact Slide Hammer

100-001 (T50T-100-A)

Removal
1.  Remove the flexplate. For additional information,

refer to Flexplate in this section.

2.  Using the special tools, install the crankshaft oil

2.  Using the special tools, remove the crankshaft oil

slinger.

slinger.

3.  Install the flexplate. For additional information,

refer to Flexplate in this section.

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303-01c-47 

Engine — V8 (4V) 

303-01c-47

IN-VEHICLE REPAIR (Continued)

2.  Install the special tool.

Engine Mounts — RH

Special Tool(s)

3-Bar Engine Support

303-F073

Removal
1.  Install the special tool.

3.  Raise and support the vehicle. For additional

information, refer to Section 100-02.

4.  Remove the through bolt.

2.  Raise and support the vehicle. For additional

information, refer to Section 100-02.

3.  Remove the engine mount bracket through bolt.
4. Remove 

crossmember.

5.  Remove engine mount & bracket assembly from

5.  Lower the vehicle.

the engine.

6.  Raise the engine 63.5 mm (2.5 inches).

6.  Remove engine mount heat shield.
7.  Remove the engine mount.
Installation
1.  To install, reverse the removal procedure.

Engine Mounts — LH

Special Tool(s)

3-Bar Engine Support

303-F073

7.  Remove the engine mount from the vehicle.
Installation

Removal

1.  To install, reverse the removal procedure.

1.  Remove the lower intake manifold. For additional

information, refer to Intake Manifold—Upper in

this section.

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303-01c-48 

Engine — V8 (4V) 

303-01c-48

REMOVAL

Engine

Special Tool(s)

Modular Engine Lifting Bar

303-F047 (014-00073)

Holding Wrench, Fan Pulley

303-239 (T84T-6312-C)

6.  Drain coolant from engine at tap left hand lower

corner.

7.  Disconnect the lower radiator hose from the

radiator and the engine.

Wrench, Fan Clutch Hub Nut

303-240 (T84T-6312-D)

Removal
1.  Disconnect lower pivot hood struts.
2.  Tie hood back.
3.  Remove the radiator upper hose from the engine.
4.  Remove the fan shroud.
 

1.  Remove the screws.

8.  Disconnect the surge tank hose from the radiator.

 

2.  Lift and remove the fan pack, out of the

 

1.  Release the clamp.

vehicle.

 

2.  Slide the hose off the radiator fitting.

9.  Remove the surge tank from vehicle.
 

1.  Disconnect vent and supply hoses from surge

tank.

 

2.  Remove surge tank from vehicle.

5.  Disconnect the transmission fluid cooler fittings.
 

1.  Disconnect the upper transmission fluid cooler

fitting.

 

2.  Disconnect the lower transmission fluid cooler

fitting.
NOTE: To avoid disturbing the transmission

oil cooler fittings, use a support spanner when

releasing cooling lines.

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