Ford Falcon. Manual - part 133

303-01b-46 

Engine — 5.4L (3V) 

303-01b-46

IN-VEHICLE REPAIR (Continued)

2.  Using the special tools, remove the crankshaft oil

2.  Using the special tools, install the crankshaft oil

slinger.

slinger

3.  Using the special tools, remove the crankshaft

rear oil

3.  Install the Flywheel. For additional information,

refer to Flywheel in this section.

Engine Mounts - RH

Special Tool(s)

3-Bar Engine Support 303-F073

Removal
1.  Install the special tool.

Installation
1.  Using the special tool, install the crankshaft rear

oil seal.Using the special tools, install the

crankshaft rear oil seal.

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303-01b-47 

Engine — 5.4L (3V) 

303-01b-47

IN-VEHICLE REPAIR (Continued)

2.  Raise and support the vehicle. For additional

4.  4. Remove the through bolt.

information, refer to Section 100-02.

5.  5. Lower the vehicle.

3.  Remove the engine mount bracket through bolt.

6.  6. Raise the engine 63.5 mm

4. Remove 

crossmember

5.  Remove engine mount & bracket assembly from

the engine.

6.  Remove engine mount heat shield.
7.  Remove the engine mount.
Installation

Install in the reverse order to the removal.

Engine Mounts - LH

Special Tool(s)

3-Bar Engine Support 303-F073

7.  7. Remove the engine mount from the vehicle.
Installation
1.  Install in the reverse order to the removal.

Engine Removal

Removal

Special Tool(s)

1.  1. Remove the lower intake manifold. For

additional information, refer to Intake

Modular Engine Lifting Bar

Manifold-Upper in this section

303-F047 (014-00073)

2.  2. Install the special tool

Holding Wrench, Fan Pulley

303-239 (T84T-6312-C)

3.  3. Raise and support the vehicle. For additional

information, refer to Section 100-02.

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Engine — 5.4L (3V) 

303-01b-48

IN-VEHICLE REPAIR (Continued)

Special Tool(s)

6.  Drain coolant from engine at tap left hand lower

corner.

Wrench, Fan Clutch Hub Nut

7.  Disconnect the lower radiator hose from the

303-240 (T84T-6312-D)

radiator and the engine.

Materials
10W-30 GF2 engine oil

WSS-M2C910-A2

or equivalent

Removal
1.  Disconnect lower pivot hood struts.
2.  Tie hood back.
3.  Remove the radiator upper hose from the engine.
4.  Remove the fan shroud.

Remove the screws.

8.  Disconnect the surge tank hose from the radiator.

Lift and remove the fan pack, out of the

Release the clamp.

vehicle.

Slide the hose off the radiator fitting.

9.  Remove the surge tank from vehicle

Disconnect vent and supply hoses from surge

tank
Remove surge tank from vehicle.

10. Remove the radiator.

Remove the bolts
Remove the upper radiator support brackets
Remove bolts attaching condensor to radiator
Lift the radiator off the radiator mounting

insulators.
Remove the radiator mounting insulators.

11. Remove the accessory drive belt. For additional

5.  Disconnect the transmission fluid cooler fittings.

information, refer to Section 303-05.

Disconnect the upper transmission fluid cooler 12. Disconnect the alternator electrical connectors.

fitting.

13. Disconnect battery and alternator cables from RH

Disconnect the lower transmission fluid cooler

Relay box.

fitting.

14. Remove PCM, refer to Section 303-14.

NOTE: To avoid disturbing the transmission

15. Disconnect the wiring harness (PCM ’A’

oil cooler fittings, use a support spanner when

connector & 24 pin connector) from vehicle.

releasing cooling lines.

16. Disconnect transmission wiring harness from

transmission.

17. Disconnect hego sensor wiring plugs. Refer to

chapter Section 303-14p106 for more information.

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303-01b-49 

Engine — 5.4L (3V) 

303-01b-49

IN-VEHICLE REPAIR (Continued)

18. Remove the ground strap retaining bolt.

27. Disconnect the starter motor electrical

connections.

Remove the two nuts
Remove the battery cable.
Remove the starter solenoid wire.

19. Disconnect the lower radiator hose.
20. Disconnect the heater hoses from rear of engine.
21. Disconnect brake booster vacuum hose.
22. Disconnect purge valve connection.

28. Remove the nut and the starter motor ground

23. Disconnect air intake to throttle body and remove

cable

entire air cleaner assembly.

24. Disconnect fuel lines using special tool, as

outlined in Section 310-00.

25. Disconnect the power steering pressure (PSP)

sensor.

26. Remove the bolts and position the power steering

pump out of the way

29. Remove the 2 bolts and the starter motor.

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