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204-04-9 Wheels and Tyres 204-04-9 REMOVAL AND INSTALLATION
3. Stand the wheel and tyre upright with the tyre Wheel inner bead in the drop centre well at the bottom of the wheel. Insert the tyre iron Removal between the bead and the edge of the wheel 1. Remove the wheel cover by inserting the small rim, and pry the wheel out of the tyre. end of a wheel nut removal tool inside the outer Installation edge of the cover and progressively prying off the cover (steel wheels only). 1. If a used tyre is being installed remove all dirt from the tyre. If a tyre is being mounted to the 2. Loosen the wheel nuts one turn. original wheel, check the tyre bead seat on the 3. Raise the vehicle until the tyre clears the floor. rim for imperfections and rectify same before 4. Remove the wheel nuts and the centre cap installing the tyre. If a new tyre or wheel is being (where fitted). installed coat a new valve with lubricant and Installation position the valve to the wheel. Use a valve replacing tool to seat the valve in the rim. 1. Clean all dirt from the hub. 2. Apply lubricant to the sealing surface on both tyre 2. Position the wheel on the hub. Install the wheel beads and wheel. With the outer side of the wheel centre cap (where fitted) on the wheel bolts. up, install the beads one at a time over the wheel 3. Install the wheel nuts and tighten them alternately rim, by using a rubber mallet or a tyre mounting in order to draw the wheel evenly against the hub. machine. 4. Lower the vehicle to the floor, and tighten the 3. Remove the valve core and give the tyre a few nuts. quick bursts of air to seal the beads. 5. Position the wheel cover recess for the valve, 4. If the beads do not seal, hold the beads against symmetrically around the valve and using a the rim by positioning a tyre mounting band over rubber mallet gently knock the cover onto the the tyre. If a mounting band is not available, tie a wheel, hitting on the outer edge. (Steel wheels tourniquet of heavy cord around the only.) circumference of the tyre. Tighten the cord with a tyre iron. Centre the tyre on the wheel with a Tyre rubber mallet. Repeat item 3. Remove the mounting band. Removal 5. Install the valve core then inflate the tyre to 275 NOTE: When fitting a new tubeless tyre, a new kPa pressure to seat the beads against the rim snap-in valve should also be fitted. The valve is made flanges. to last the life of the tyre, but beyond that time fatigue of the valve body rubber is likely to impair the air-seal 6. Check to see that the bead positioning rings (rings at the rim hole. on the side walls near the rim) are evenly visible just above the rim flanges all the way around the NOTE: The tyre can be demounted or mounted on a tyre. If the rings are not even, deflate the tyre machine. A machine should always be used on completely and inflate it again. aluminium alloy wheels. 7. When the rings are properly positioned, deflate NOTE: Be sure that outer side of the wheel is the tyre to the recommended pressure. positioned upward. It is acceptable to use tyre irons 8. Dynamically balance the wheel and tyre on steel wheels using the following procedure. assembly. 1. Remove the valve cap and core, and deflate the tyre completely. 2. With the bead loosening tool, break loose the tyre beads from the wheel. 3. Remove the wheel weights (if fitted). 1. With the outer side of the wheel upward, insert two tyre irons about 200 mm apart between the tyre outer bead and the wheel rim. Use only tyre irons with rounded edges or irons designed for demounting tubeless tyres.
2. Lever the tyre bead over the wheel rim with one iron and hold it in this position. Pry the rest of the bead over the rim with the other iron. Take small "bites" with the iron around NOTE: Ensure correct rotational direction when fitting the tyre in order to avoid damaging the a directional tyre to a rim. sealing surface of the tyre bead. G43326 en |