Ford Ranger EV. Electric Manual - part 32

4-1

LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

TECHNICIAN OBJECTIVES

•

Identify the special service tools and equipment required for repair

on the Ranger EV.

•

Identify approved towing methods.

•

Describe how to correctly hoist the vehicle.

CONTENTS

•

Special Service Tools and Equipment

•

High Voltage Diagnostic and Service Procedures

•

Towing Procedure

•

Hoist Lift Points

•

Service Publication Navigation

•

Activity 4 – Special Service Tools and Service Procedures

•

Worksheet H – Special Tools and Service Procedures

•

Worksheet I – Service Publication Navigation

•

Worksheet J – Special Service Tools

•

Worksheet J1 – Electrical Connector Identification

LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

4-2

SPECIAL SERVICE TOOLS AND EQUIPMENT

Global

Tool Number

Description

502-F002

Battery Lift Table

502-F003

Battery Lift Table Pallet

418-F205

Insulated Battery Post Torque Wrench

418-F206

Battery Module Lifting Tool (2 Required)

418-F207

Traction Battery High Voltage (HV) Lockout
and Diagnostic Tool

418-F208

Auxiliary Interlock Tool

211-F006

Power Steering Interlock Tool

418-F210

In-Line Bypass Battery Module

418-F211

Electric Motor/Transaxle Test Box

418-F212

BCM/TIM Breakout Box Adapter Cable

418-F213

Capacitor Discharge Tool

418-F214

8-Volt Battery Charger

418-F215

Battery Terminal Cap Opener

418-F220

BCM/TIM Breakout Box Overlay

100-F035

Face Shield

100-F036

High Voltage Insulated Safety Gloves

100-F037

Safety Cones

418-F216

Power Control Station (PCS)

418-F217

NGS Diagnostic Card (Ranger EV)

418-F218

Traction Battery High Voltage Service Cord

418-F219

Traction Battery Low Voltage Service Cord

LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

4-3

Traction Battery Lift Table and Pallet

Battery Lift Table

Item

Description

1

Battery Lift Table

2

Battery Lift Table Pallet

•

The Battery Lift Table and Battery Lift Table Pallet are specially

designed for the Ranger EV.

– The Battery Lift Table uses pressure from a shop air source

to raise and lower the traction battery during removal and

installation.

– A mechanical adjustment screw next to the pressure gauges can

be used to adjust the angle of the Battery Lift Table Pallet.

NOTE: When the traction battery is carried on the Battery Lift Table,

the weight of the table and battery is more than 2,000 lb. Because of

this weight, the Battery Lift Table will roll very easily and will be

difficult to stop if it begins to roll. Always maneuver the Battery Lift

Table carefully.

ER074-A

1

2

LESSON 4: SPECIAL SERVICE TOOLS AND PROCEDURES

4-4

Insulated Battery Post Torque Wrench

Insulated Battery Post Torque Wrench

•

The Insulated Battery Post Torque Wrench enables you to safely

tighten the battery post connectors.

•

The insulation on the wrench prevents arcing in the event of

inadvertent contact between a battery positive terminal and ground.

Battery Module Lifting Tools

ER137-A

ER138-A

Battery Module Lifting Tools

•

The Battery Module Lifting Tools aid in lifting, carrying and

removing the battery module from the traction battery pack.

•

Two lifting tools are required for battery lifting, carrying,

or removal.