Ford Fusion Hybrid (2014 year). Manual - part 61

5. Locate the vertical adjuster on each

headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise or counterclockwise in order
to adjust the vertical aim of the
headlamp. The horizontal edge of the
brighter light should touch the
horizontal reference line.

6. Close the hood and turn off the lamps.

Horizontal Aim Adjustment

Horizontal aim is not required for this
vehicle and is not adjustable.

REMOVING A HEADLAMP

1.

Make sure the headlamp control is in
the Off position and open the hood.

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1.

Remove the six fasteners securing the
front fascia to the front trim cover.

2. Remove the three bumper cover upper

screws.

3. Remove the fastener at the inboard

side of the headlamp to be serviced.

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4. Remove the two headlamp assembly

screws.

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Maintenance

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5. Remove the lower three wheelhousing

fasteners.

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6. Remove the three front bumper cover

lower fasteners, only on the side of
headlamp being serviced.

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7.

Separate the front bumper cover from
the fender, pull the fender outward 3
cm.

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8. From the front of the vehicle, pull the

front bumper cover forward 10 cm.

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9. Carefully pull the headlamp assembly

outward to disengage it from the lower
fixing point.

10.

Carefully lift the headlamp and
remove from vehicle.

11.

Disconnect the electrical connector.

CHANGING A BULB

Lamp Assembly Condensation

Exterior lamps are vented to
accommodate normal changes in pressure.
Condensation can be a natural by-product
of this design. When moist air enters the
lamp assembly through the vents, there is
a possibility that condensation can occur
when the temperature is cold. When

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Maintenance

normal condensation occurs, a thin film of
mist can form on the interior of the lens.
The thin mist eventually clears and exits
through the vents during normal operation.
Clearing time may take as long as 48 hours
under dry weather conditions.

Examples of acceptable condensation are:

•

Presence of thin mist (no streaks, drip
marks or droplets).

•

Fine mist covers less than 50% of the
lens.

Examples of unacceptable moisture
(usually caused by a lamp water leak) are:

•

Water puddle inside the lamp.

•

Large water droplets, drip marks or
streaks present on the interior of the
lens.

Take your vehicle to an authorized dealer
for service if any of the above conditions
of unacceptable moisture are present.

Replacing the Headlamp Bulbs

WARNING

Handle a halogen headlamp bulb
carefully and keep out of children’s
reach. Grasp the bulb by only its

plastic base and do not touch the glass.
The oil from your hand could cause the
bulb to break the next time the headlamps
are operated.

Note: If the bulb is accidentally touched, it
should be cleaned with rubbing alcohol
before being used.

A

B

C

D

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Headlamp assembly:

A. Side marker lamp bulb

B. High beam headlamp bulb

C. Low beam headlamp bulb

D. Front parking/Turn signal lamp bulb

Replacing the High Beam Headlamp
Bulb

1.

Remove the headlamp assembly.

2. Remove the service cap.

3. Disconnect the electrical connector.

4. Turn the bulb counterclockwise and

remove it from the headlamp
assembly.

5. Install the new bulb in reverse order.

Replacing the Low Beam Headlamp
Bulb

1.

Remove the headlamp assembly.

2. Remove the service cap.

3. Disconnect the electrical connector.

4. Release the retainer spring and remove

it from the headlamp assembly.

5. Install the new bulb in reverse order.

Replacing the Front Parking/Turn
Signal Lamp Bulb

1.

Remove the headlamp assembly.

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Maintenance

2. Turn the bulb assembly

counterclockwise and remove it from
the headlamp assembly.

3. Separate the bulb from the bulb

socket.

4. Install the new bulb in reverse order.

Replacing the Side Marker Lamp Bulb

1.

Remove the headlamp assembly.

2. Remove the service cap.

3. Depress the tabs on the socket and

remove the socket and bulb together.

4. Separate the bulb from the bulb

socket.

5. Install the new bulb in reverse order.

Replacing the Tail, Brake, High-
Mount Brake Lamp, and Turn
Signal Lamp Bulbs

These lamps are designed with LED light
sources. For replacement, see your
authorized dealer.

Replacing a Reverse Lamp Bulb

1.

Make sure the lighting control is in the
off position.

2. Open the trunk deck lid.

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3. Remove the push pins and reposition

the inner body side trim.

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4. Remove the three lamp assembly nuts.

5. Gently pull the lamp assembly away

from the vehicle.

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6. Turn the bulb holder counterclockwise

and remove the bulb holder.

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Maintenance