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Ford Focus RS (2011 year). Instruction - part 32

Rear Quarter Window Glass — 3-Door/5-Door(42 514 0)

General Equipment

Hot air gun

Direct glazing cutter for bonded glass

Direct glazing adhesive kit

Direct glazing adhesive oven

Glazing suction cups

Removal

All vehicles

1. Remove the polyurethane (PU) adhesive cap

and heat the PU adhesive for a minimum of
30 minutes.

TIE0022871

3-door

2. Remove the B-pillar trim panel.

Trim and Ornamentation, Removal and
Installation).

WARNING: Wear gloves and eye

protection when working with the glass
cutting tool as the cutting operation may
produce splinters. When using the cutter
wear ear protectors. Failure to follow these
instructions may result in personal injury.

CAUTIONS:

Place a suitable piece of flexible plastic
card between the direct glazing cutter
blade and vehicle body to avoid damage
to the vehicle body when cutting from
outside the vehicle.

Make sure the cutting blades are changed
where the cutting depth changes to avoid
damage to the body and trim panels when
cutting from inside the vehicle.

NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the glass.

Using a suitable direct glazing cutter, cut the
PU adhesive and, with the aid of another
technician, use glazing suction cups to
remove the rear quarter window glass.

1. From outside the vehicle, cut the PU

adhesive.

2. From inside the vehicle, cut the PU adhesive

to a maximum depth of 55 mm.

E48514

5-door

4. Remove the C-pillar trim panel.

Trim and Ornamentation, Removal and
Installation).

WARNING: Wear gloves and eye

protection when working with the glass

produce splinters. When using the cutter

instructions may result in personal injury.

CAUTIONS:

card between the direct glazing cutter
blade and vehicle body to avoid damage
to the vehicle body when cutting from
outside the vehicle.

G388095en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

wear ear protectors. Failure to follow these

Place a suitable piece of flexible plastic

Trim Panel - 4-Door/5-Door

(501-05 Interior

Trim Panel - 4-Door/5-Door

(501-05 Interior

cutting tool as the cutting operation may

For additional information,

refer to

B-Pillar

For additional information,

refer to

C-Pillar

Make sure the cutting blades are changed
where the cutting depth changes to avoid
damage to the body and trim panels when
cutting from inside the vehicle.

NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the glass.

Using a suitable direct glazing cutter, cut the
PU adhesive and, with the aid of another
technician, use glazing suction cups to
remove the rear quarter window glass.

1. From outside the vehicle, cut the PU

adhesive.

2. From inside the vehicle, cut the PU adhesive

to a maximum depth of 25 mm.

E48515

Installation

All vehicles

1. Carefully remove the remaining part of the

locating pegs from the rear quarter window
glass flange.

CAUTION: Do not touch the adhesive

surface as re-bonding will be impaired.

Carefully trim the remaining PU adhesive
from the rear quarter window glass flange to

leave approximately 1 mm of trimmed PU
adhesive adhered to the flange.

TIE0001233

3. Check the rear quarter window glass flange

for damaged sheet metal, rust or foreign
material which may have caused, or may
cause, glass breakage.

CAUTION: To make sure that the PU

adhesive cures, it is essential that all
bonding surfaces are free of moisture.

Using a hot air gun, apply warm air (25°C) to
the rear quarter window glass flange and
glass bond line to remove all traces of
moisture.

5. Prepare the glass, rear quarter window glass

flange and trimmed PU adhesive in
accordance with the instructions supplied
with the PU adhesive kit.

6. NOTE: Discard the first 100 mm of PU

adhesive as this may have a reduced working
time.

NOTE: To avoid water leaks, any breakage in the
continuous bead should be overlapped by 20 mm.

Apply the PU adhesive in a continuous bead
of between 8 and 10 mm in height to the rear
quarter window glass flange along the bond
line.

TIE0023155

G388095en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

7. Use glazing suction cups to install the rear

quarter window glass (3 door shown).

• Press firmly and evenly into position.

E48516

CAUTION: During the curing period of the

PU adhesive, the door windows must be left
open to avoid a build up of pressure when

Using suitable tape, secure the rear quarter
window glass in the correct position until
the PU adhesive has cured.

9. If the ambient temperature falls below 10°C,

use a hot air gun and apply warm air (25°C)
continuously for 15 minutes (inside or
outside the vehicle).

TIE0002380

50 mm

3-door

10. Install the B-pillar trim panel.

Trim and Ornamentation, Removal and
Installation).

5-door

11. Install the C-pillar trim panel.

Trim and Ornamentation, Removal and
Installation).

G388095en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

Trim Panel - 4-Door/5-Door

(501-05 Interior

Trim Panel - 4-Door/5-Door

(501-05 Interior

the doors are opened and closed.

For additional information,

refer to

C-Pillar

For additional information,

refer to

B-Pillar

Rear Quarter Window Glass — 4-Door(42 514 0)

General Equipment

Hot air gun

Direct glazing cutter for bonded glass

Direct glazing adhesive kit

Direct glazing adhesive oven

Glazing suction cups

Removal

1. Remove the polyurethane (PU) adhesive cap

and heat the PU adhesive for a minimum of
30 minutes.

TIE0022871

2. Remove the C-pillar trim panel.

Trim and Ornamentation, Removal and
Installation).

WARNING: Wear gloves and eye

protection when working with the direct

operation may produce splinters. When
using the direct glazing cutter for bonded
glass wear ear protectors. Failure to follow
these instructions may result in personal
injury.

card between the direct glazing cutter for
bonded glass cutting blade and vehicle
body to avoid damage to the vehicle body
when cutting from outside the vehicle.

NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the rear quarter window glass.

Using a

direct glazing cutter for bonded

glass

, cut the PU adhesive and, with the aid

of another technician, use

glazing suction

cups

to remove the rear quarter window

glass.

1. From outside the vehicle, cut the PU

adhesive.

2. From inside the vehicle, cut the PU adhesive

to a maximum depth of 25 mm.

E48515

Installation

1. Carefully remove the remaining part of the

locating pegs from the rear quarter window
glass flange.

CAUTION: Do not touch the adhesive

Carefully trim the remaining PU adhesive
from the rear quarter window glass flange to
leave approximately 1 mm of trimmed PU
adhesive adhered to the flange.

TIE0001233

3. Check the rear quarter window glass flange

for damaged sheet metal, rust or foreign
material which may have caused, or may
cause, glass breakage.

G468203en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

CAUTION: Place a piece of flexible plastic

For additional information,

refer to: C-Pillar

glazing cutter for bonded glass as the cutting

Trim Panel - 4-Door/5-Door

(501-05 Interior

surface as re-bonding will be impaired.

CAUTION: To make sure that the PU

adhesive cures, it is essential that all
bonding surfaces are free of moisture.

the rear quarter window glass flange and
rear quarter window glass bond line to
remove all traces of moisture.

5. Prepare the rear quarter window glass, rear

quarter window glass flange and trimmed
PU adhesive in accordance with the

6. NOTE: Discard the first 100 mm of PU

adhesive as this may have a reduced working
time.

NOTE: To avoid water leaks, any breakage in the
continuous bead should be overlapped by 20 mm.

Apply the PU adhesive in a continuous bead
of between 8 and 10 mm in height to the rear
quarter window glass flange along the bond
line.

TIE0023155

quarter window glass.

• Press firmly and evenly into position.

E58769

CAUTION: During the curing period of the

PU adhesive, the door windows must be left
open to avoid a build up of pressure when
the doors are opened and closed.

Using tape, secure the rear quarter window
glass in the correct position until the PU
adhesive has cured.

9. If the ambient temperature falls below 10°C,

continuously for 15 minutes (inside or
outside the vehicle).

TIE0002380

50 mm

10. Install the C-pillar trim panel.

Trim and Ornamentation, Removal and
Installation).

G468203en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

Using glazing suction cups

, install the rear

Trim Panel - 4-Door/5-Door

(501-05 Interior

instructions supplied with the

direct glazing

use a

hot air gun

and apply warm air

(25°C)

adhesive kit

Using a

hot air gun

, apply warm air (25°C) to

For additional information,

refe

r to: C-Pillar

Liftgate Window Glass — 3-Door/5-Door

General Equipment

Hot air gun

Direct glazing cutter for bonded glass

Direct glazing adhesive kit

Direct glazing adhesive oven

Glazing suction cups

Removal

1. Remove the polyurethane (PU) adhesive cap

and heat the PU adhesive for a minimum of
30 minutes.

TIE0022871

2. Remove the rear spoiler.

Exterior Trim and Ornamentation, Removal
and Installation).

3. Remove the rear window wiper motor.

Washers, Removal and Installation).

4. Remove the rear window wiper motor spindle

grommet.

TIE0028863

5. Disconnect the heated liftgate window glass

electrical connectors.

TIE0037046

WARNING: Wear gloves and eye

CAUTION: Make sure the cutting blades
are changed where the cutting depth
changes to avoid damage to the body and
trim panels.

NOTE: Some resistance may be encountered when
cutting through the glass locating pegs in the
corners of the glass.

From inside the vehicle using a suitable

the given maximum depths.

1. 25 mm.
2. 60 mm.

G401858en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

direct glazing cutter

, cut the PU adhesive to

Window Wiper Motor

(501-16 Wipers and

Spoiler - 2.5L Duratec-ST (VI5)

(501-08

For additional information,

refer to: Rear

For additional information,

refer to: Rear

3. 110 mm.

E50963

7. With the aid of another technician, use

window glass.

TIE0028866

Installation

1. Carefully remove the remaining part of the

locating pegs from the liftgate window glass
flange.

CAUTION: Do not touch the adhesive

surface as re-bonding will be impaired.

Carefully trim the remaining polyurethane
(PU) adhesive from the liftgate window glass

flange to leave approximately 1 mm of
trimmed PU adhesive adhered to the flange.

TIE0001233

3. Check the liftgate window glass flange for

damaged sheet metal, rust or foreign material
which may have caused, or may cause, glass
breakage.

CAUTION: To make sure that the PU

adhesive cures, it is essential that all the
bonding surfaces are free of moisture.

the liftgate window glass flange and glass
bond line to remove all traces of moisture.

5. Prepare the glass, liftgate window glass

flange and trimmed PU adhesive in
accordance with the instructions supplied

6. NOTE: Discard the first 100 mm of PU

adhesive as this may have a reduced working
time.

NOTE: To avoid water leaks, any breakage in the

Apply the PU adhesive in a continuous bead
of between 8 and 10 mm in height to the
liftgate window glass flange along the bond
line.

TIE0002379

G401858en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

with the PU adhesive kit

Using a hot air gun

, apply warm air (25°C) to

continuous bead must be overlapped by 20 mm.

glazing suction cups to remove the liftgate

7. With the aid of another technician, use

window glass.

• Press firmly and evenly into position.

TIE0028866

CAUTION: During the curing period of the

PU adhesive, the door windows must be left
open to avoid a build up of pressure when
the doors are opened and closed.

Using suitable tape, secure the liftgate
window glass in the correct position until
the PU adhesive has cured.

9. If the ambient temperature falls below 10°C,

continuously for 15 minutes (inside or
outside the vehicle).

TIE0002380

50 mm

10. Connect the heated liftgate window glass

electrical connectors.

TIE0037046

11. Install the rear window wiper motor spindle

grommet.

TIE0028864

12. Install the rear spoiler.

Exterior Trim and Ornamentation,
Removal and Installation).

13. Install the rear window wiper motor.

Washers, Removal and Installation).

G401858en

501-11-

Glass, Frames and Mechanisms

501-11-

REMOVAL AND INSTALLATION

Window Wiper Motor

(501-16 Wipers and

Spoiler - 2.5L Duratec-ST (V

I5)

(501-08

use a hot air gun and apply warm air

(25°C)

glazing suction cups to install the liftgate

For additional information,

refer to: Rear

For additional information

, refer to: Rear

Content .. 30 31 32 33 ..